Custom jackets are widely used by companies, schools, sports teams, and brands as a way to create identity and uniformity. This guide explains everything you need to know about jacket customization — from types of jackets to printing and embroidery methods, materials, sizing, and production process.
A custom jacket is a jacket that is tailored with specific designs such as logos, names, colors, and patterns. It can be created for corporate wear, uniforms, events, merchandise, or personal use. Customizations can be done through:
Embroidery
Printing (silkscreen, heat transfer, sublimation)
Fabric and material selection
Cutting and sizing according to gender or unisex
| Jacket Type | Characteristics | Common Usage |
|---|---|---|
Windbreaker |
Lightweight, water-resistant, suitable for outdoor wear | Events, marathons, sports teams |
Bomber Jacket |
Slightly thicker, ribbed cuffs, collar and hem | Corporate casual, fashion apparel |
Hoodie Jacket |
Comes with a hood, usually made from cotton or fleece | Universities, clubs, casual uniforms |
Varsity Jacket |
Two-tone sleeves, front snap buttons, retro style | School and university teams |
Corporate Blazer |
Formal style, structured cutting | Office or business events |
Safety/Reflective Jacket |
Equipped with reflective strips, durable material | Construction, logistics, roadside work |
| Fabric Type | Features | Suitable For |
|---|---|---|
| Microfiber / Parachute | Water-resistant, lightweight | Windbreakers, sports jackets |
| Cotton Fleece | Soft, warm, breathable | Hoodies, casual jackets |
| Polyester | Durable, wrinkle-resistant | Bomber and varsity jackets |
| Nylon | Smooth surface, lightweight | Outdoor jackets |
| Blended Fabrics | Combination of cotton and polyester for balance | Corporate or semi-formal jackets |
Uses thread to stitch the design onto the fabric
Long-lasting and suitable for logos and names
Common on chest, sleeves or back
Ink is applied through a mesh screen onto the fabric
Cost-effective for bulk orders
Best for simple designs with limited colors
Design is printed on vinyl or transfer paper and heat-pressed
Suitable for small quantities or personalized names and numbers
Full-color design infused into the fabric
Works best on polyester fabrics
Ideal for gradient, photo or full-wrap designs
Select Jacket Type & Fabric
Prepare Design or Logo (PNG, AI, PDF, PSD)
Confirm Sizes and Quantity (Unisex or male/female cutting)
Receive Digital Mockup (Jacket preview before production)
Production of Jackets (7–21 working days depending on quantity and method)
Inspection and Delivery / Collection
Choose contrasting colors so the logo or text stands out
Check size charts — unisex sizes may differ from standard retail sizing
Ask for a sample or fabric swatch if you're unsure about material quality
Consider weather and usage — lightweight for events, thicker materials for cold environments
Plan ahead because embroidery and large quantity orders take longer
Q: What file format is best for jacket logo design?
Vector files such as AI, EPS, or PDF are recommended for clear printing or embroidery.
Q: Can each jacket have a different name or number?
Yes, especially with heat transfer or vinyl printing.
Q: Does embroidery work on all fabrics?
Embroidery is suitable for thicker fabrics. Very thin or stretchable material may require backing or alternative printing methods.
Q: How many days does production take?
Approximately 1–3 weeks, depending on order size, design complexity, and printing technique.
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