3Wire TMF2X | Thermal Mass Flow Meter

3Wire TMF2X | Thermal Mass Flow Meter

3Wire TMF2X Thermal Mass Flow Meter

Accurate Gas Mass Flow Measurement for Industrial Applications

Insertion Type Thermal Mass Flow Meter for Compressed Air and Industrial Gases

3Wire TMF2X Thermal Mass Flow Meter is designed for reliable gas flow monitoring in industrial environments. Using the thermal diffusion principle, TMF2X provides direct gas mass flow measurement without the need for external temperature or pressure compensation.

It is suitable for compressed air, industrial gas distribution, process gas monitoring, low-flow detection, leakage monitoring and plant utility optimisation.

Compact, digital, stable and easy to install, TMF2X helps facilities monitor gas usage more accurately and improve visibility over compressed air and gas consumption.

How TMF2X Works

TMF2X uses a constant temperature differential method to measure gas mass flow.

The meter uses two platinum resistance temperature sensors. One sensor measures the actual gas temperature. The second sensor is heated and maintained at a fixed temperature difference above the gas temperature.

As gas flows across the heated sensor, heat is removed from the sensor. The higher the gas velocity, the stronger the cooling effect. The meter measures the heater power required to maintain the temperature difference.

This heater power is directly related to the gas mass flow rate, allowing TMF2X to measure gas mass flow directly without pressure or temperature compensation.

Key Features

MF

Direct Mass Flow Measurement

Measures gas mass flow directly, helping users obtain accurate and stable flow readings without additional pressure and temperature correction.

PT

No Pressure or Temperature Compensation

The thermal mass flow principle allows convenient measurement without separate compensation devices.

WR

Wide Measuring Range

Supports a wide gas velocity measurement range from 0.1 Nm/s to 100 Nm/s for low-flow and high-flow applications.

LD

Low-Flow and Leak Detection

Suitable for low-flow monitoring and gas leak detection in compressed air and industrial gas systems.

NM

No Moving Parts

No moving mechanical parts, improving reliability and reducing maintenance requirements.

RS

RS-485 Communication

Built-in RS-485 communication supports integration with PLC, SCADA, automation systems, data loggers and IoT gateways.

DI

Digital Design

Fully digital design supports stable measurement, accurate output and convenient system integration.

VI

Stable in Industrial Conditions

The sensor design is resistant to vibration and suitable for demanding industrial operating environments.

IN

Easy Installation and Maintenance

Designed for straightforward installation, configuration and maintenance. Online installation may be possible where site conditions permit.

Technical Highlights

Parameter TMF2X Specification
Measuring Medium Various gases, except acetylene
Connection Insertion, flange and other options
Pipe Size DN15 to DN300mm
Velocity Range 0.1 to 100 Nm/s
Accuracy ±1.5% RD + 0.5% FS
Temperature Ambient: -40°C to 60°C; medium: -40°C to 150°C; higher temperature optional
Working Pressure Insertion sensor: medium pressure up to 1.6 MPa; flanged sensor: medium pressure up to 1.6 MPa
Power Supply 24 VDC or 220 VAC
Output Signal 4–20 mA, RS-485, relay; HART optional
Response Time 0.5–1 second
Alarm Output Relay, normally open state, 3A / 30VDC
Sensor Type Standard insertion, hot-tapped insertion and flanged
Converter Type Integrated and remote
Pipe Material Carbon steel, stainless steel, plastic and others
Protection Level IP65
Sensor Housing Material Stainless steel 304 / 316
Display 4-line LCD showing mass flow, standard volume flow, totaliser, velocity and other values

Flow Range and Sizing

TMF2X supports a broad pipe size range from DN15 to DN300mm, with standard and extended flow range options depending on application requirements.

Typical applications include compressed air lines, gas distribution headers, process gas systems, nitrogen, oxygen, argon, biogas and other compatible industrial gases.

For correct sizing, pipe size, gas type, operating pressure, operating temperature and expected flow range should be reviewed during selection.

Typical Applications

Compressed Air Monitoring

Monitor compressed air consumption, distribution losses and abnormal air usage patterns.

Industrial Gas Monitoring

Measure nitrogen, oxygen, argon, biogas and other compatible industrial gases.

Leakage Detection

Support low-flow detection and identification of abnormal gas losses over time.

Plant Utility Metering

Measure gas usage for utilities, production areas and internal cost allocation.

PLC and SCADA Integration

Transmit gas flow data to automation systems, data loggers, gateways and dashboards.

Energy Efficiency Projects

Support compressed air efficiency studies, leakage reduction and gas consumption optimisation.

Why Choose 3Wire TMF2X?

Gas and compressed air systems often suffer from invisible losses. Small leaks, poor visibility and unmonitored consumption can lead to significant operating cost over time.

TMF2X gives plant teams a practical way to measure gas flow continuously and accurately.

  • Improve visibility of gas consumption
  • Detect abnormal low-flow and leakage conditions
  • Support compressed air energy efficiency
  • Monitor plant utility usage
  • Integrate gas flow data into automation or IoT platforms
  • Reduce manual checking and improve operational control

Integration with IoTWatt 4.0

When connected through RS-485 and suitable IoT gateways, TMF2X can support advanced monitoring through IoTWatt 4.0.

This enables gas flow data to be combined with energy, production and equipment data for better efficiency analysis, cost tracking and sustainability reporting.

Product Summary

The 3Wire TMF2X Thermal Mass Flow Meter is a reliable industrial gas flow meter designed for direct mass flow measurement, easy installation and long-term stable operation.

With no moving parts, RS-485 communication, wide flow range and no need for pressure or temperature compensation, TMF2X is a practical solution for compressed air, industrial gas and process utility monitoring.

3Wire TMF2X — Accurate. Digital. Reliable.

Contact 3Wire / Saturn Pyro for product selection, sizing and application support.