If you're unsure whether your facility needs a flooring upgrade, here are the most common problems that indicate it’s time to consider epoxy or PU flooring.
1. Cracked or Damaged Concrete Floors
Concrete naturally cracks due to heavy machinery, vibration, thermal expansion, or poor substrate quality. Cracks not only look bad, they trap dirt, bacteria, and moisture, causing the damage to worsen over time.
How epoxy/PU solves this:
- Epoxy mortar systems repair cracks and restore surface strength
- PU flooring absorbs impact and reduces future cracking
- Creates a seamless, reinforced surface
2. Dusty Floors (Concrete Dusting)
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One of the biggest problems in factories and warehouses is concrete dusting. As concrete wears down, it releases fine dust that contaminates products, equipment, and air quality.
Epoxy/PU solution:
- Seals porous concrete
- Eliminates dust release
- Improves hygiene and makes cleaning easier
Ideal for: warehouses, electronics plants, and packaging facilities.
3. Slippery or Unsafe Flooring
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Slippery floors are a major safety hazard, especially in wet, oily, or high-traffic areas.Epoxy/PU solution:
- Anti-slip epoxy textures
- PU anti-skid systems
- Better grip even in oily or wet conditions
Perfect for: car parks, workshops, food processing plants.
4. Chemical Damage and Staining
Concrete absorbs chemicals like oil, acids, solvents, and cleaning agents — causing stains, erosion, and permanent damage.
Epoxy/PU solution:
- Chemical-resistant coatings
- Prevent liquids from penetrating the floor
- Protect against corrosion and spills
Commonly used in: pharmaceutical plants, labs, factories, and chemical storage areas.
5. Moisture Problems and Peeling Coatings
Moisture from the ground can cause concrete coatings to peel or bubble. This is a common issue in factories with temperature changes or areas close to water sources.
Epoxy/PU solution:
- Moisture-tolerant primers
- PU flooring resists humidity and thermal shock
- Prevents delamination and blistering
Suitable for: cold rooms, wet processing areas, and central kitchens.
6. Heavy Traffic and Machinery Wear
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Forklifts, pallet jacks, and production machinery put enormous stress on concrete.
Epoxy/PU solution:
- High-strength industrial epoxy for impact resistance
- PU systems for vibration and thermal shock
- Longer lifespan under heavy use
Recommended for: warehouses, automotive plants, logistics centers.
Why Choose Polymer International for Epoxy & PU Flooring?
At Polymer International, we specialize in high-performance epoxy and PU flooring systems tailored for industrial and commercial environments. Our materials are ISO-certified, durable, and proven across factories, warehouses, cleanrooms, pharmaceutical plants, and F&B facilities.
We provide:
✔ Professional inspection & recommendation
✔ High-quality resin materials
✔ Skilled applicators with decades of experience
✔ Long-lasting solutions with excellent after-sales support
If your facility is facing any of the problems above, it’s likely time for a flooring upgrade.
Polymer International is a leading epoxy flooring specialist in Malaysia & Singapore since 1989, offering durable, anti-slip, and waterproof coating solutions.
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Malaysia