The cooling pump is the primary driver of heat transfer in any HVAC or industrial process. Whether it is a chilled water loop or a condenser water system for a cooling tower, the pump must operate continuously under high pressure. Without regular maintenance, efficiency drops, energy consumption spikes, and the risk of catastrophic failure increases. EKG (Malaysia) Sdn Bhd provides comprehensive Cooling Pump Maintenance programs designed to ensure 24/7 reliability, lower operational costs, and an extended equipment lifespan for your facility.
Centralized Chiller Plants (Air-Cooled & Water-Cooled)
Cooling Tower Condenser Water Loops
Industrial Process Cooling (Manufacturing, Injection Molding, & Power Plants)
Data Center Precision Cooling Infrastructure
WCPU & AHU Circulation Systems
Mechanical Seal Blowouts – Sudden leaks that can flood mechanical rooms and cause system pressure loss.
Bearing Seizure – Lack of lubrication leads to overheating and motor burnout, requiring expensive replacements.
Energy Inefficiency – Internal scaling and wear force the motor to work harder, significantly increasing monthly utility bills.
Hydraulic Imbalance – Uneven flow to different parts of the building, causing "hot spots" and occupant complaints.
Vibration Damage – Unchecked vibration leads to pipe fatigue, loose electrical connections, and structural noise.
Precision lubrication of motor and pump bearings to reduce friction and heat.
Inspection and tightening of all mounting bolts and anchor points to ensure stability.
Cleaning of motor cooling fins to prevent electrical overheating.
Measuring suction and discharge pressures (Delta-P) to ensure the pump is operating on its design curve.
Verifying flow rates (GPM/LPS) against the chiller or process machine requirements.
Cleaning of suction strainers and diffusers to prevent flow restriction and cavitation.
Utilizing advanced laser tools to check and correct the alignment between the pump and motor.
Eliminating the mechanical stress that is responsible for over 70% of seal and bearing failures.
Checking for early signs of seepage or mineral buildup at the shaft entry.
Ensuring seal flush lines are clear of debris to provide proper cooling to the seal faces.
Inspecting electrical contactors for signs of pitting or carbon buildup.
Testing Variable Speed Drive (VSD) parameters to ensure the pump modulates correctly with the cooling load.
Verifying that safety interlocks (flow switches) effectively protect the chiller during a pump failure.
Using digital vibrometers to detect early signs of internal mechanical fatigue.
Utilizing infrared thermography to identify "hot spots" in the motor windings or electrical panels.
MEP Engineering Authority – We don't just "check" the pump; we understand the entire hydraulic and thermodynamic system.
ISO-Certified Quality – Every maintenance visit follows strict international engineering and safety standards.
Rapid Response in Selangor & Klang Valley – Providing on-site support to keep your critical cooling operations running.
Data-Driven Reporting – You receive a comprehensive report with performance trends and recommendations for energy optimization.
Don't wait for a breakdown to take action. Ensure your facility's efficiency and longevity with EKG (Malaysia) Sdn Bhd’s expert cooling pump maintenance services. Our ISO-certified team is ready to protect your mechanical assets and keep your utility costs under control with a professional, preventive approach.
Schedule your site assessment today! Contact us now for a customized maintenance proposal tailored to your facility's specific cooling requirements!
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