Industrial Pump Repair

Expert restoration of critical rotating equipment to minimize downtime.
Industrial pump failure can halt production and incur major losses. EKG Malaysia provides fast, reliable repair and overhaul services for all types of industrial pumps—from standard process pumps to API 610 compliant units—using quality parts, certified techniques, and a focus on root-cause analysis to prevent repeat failures.

Common Industrial Pump Failures We Address:

• Mechanical Seal & Bearing Failure: The most common issues, often due to misalignment, lubrication problems, or cavitation.

• Cavitation & Erosion Damage: Pitted impellers, wear rings, and casings from incorrect operation or poor NPSH.

• Shaft Deflection or Breakage: Due to hydraulic imbalance, corrosion fatigue, or operational abuse.

• Corrosion & Chemical Attack: Degradation of wetted parts from aggressive fluids.

• Performance Drop: Reduced flow/head due to wear, recirculation, or internal clearance issues.

Our Industrial Pump Repair Process:

1. Emergency Response & Diagnosis: Fast site inspection to assess failure and plan recovery.

2. Workshop Teardown & Inspection: Complete disassembly, cleaning, and detailed inspection of all components. Dimensional checks against OEM drawings.

3. Root Cause Analysis (RCA): We determine why the pump failed (not just what failed) and provide a report with prevention recommendations.

4. Precision Repair & Reconditioning:

   • Shaft Work: Straightening, machining, coating (spray weld, chrome plating), or replacement.

   • Hydraulic Component Repair: Impeller rebuilding (welding & dynamic balancing), casing repair, new wear rings.

   • Bearing Housing & Fit Restoration: Machining to restore precise fits.

5. Reassembly & Testing:

   • Precision Alignment: Of all internal components.

   • Static & Dynamic Testing: Pressure test, mechanical run test, and performance test (if facility allows) to verify repair.

6. Re-installation & Commissioning: Return to site, precision alignment, and start-up supervision.

Our Repair Capabilities:

• Pump Types: Centrifugal (end-suction, split-case, multi-stage, vertical turbine), positive displacement, slurry, and sewage pumps.

• Standards: Repairs to OEM or API 610, ISO 5199 standards.

• Advanced Techniques: Laser alignment, dynamic balancing (ISO G1.0/G2.5), metallurgical analysis, non-destructive testing (NDT).

Why Choose EKG for Industrial Pump Repair?

• Certified Technicians: With OEM training and years of field experience.

• Quality Assurance: We provide inspection reports and test certificates.

• Fast Turnaround: We understand production criticality.

• Cost-Effective: Often 30-60% less than new pump cost, with like-new performance.

• Warranty: All repairs come with a warranty on workmanship and parts.

Repair vs. Replace Guidance:
We provide an honest assessment. If repair is not economically viable or the pump is obsolete, we will advise on replacement options.

Restore performance, not just replace parts.
Expert repair extends asset life and protects your production continuity.

Contact EKG Malaysia for urgent industrial pump repair. We get your critical equipment back online reliably and efficiently.