Air-cooled chiller continuous vibration monitoring

Air-Cooled Chiller Continuous Vibration Monitoring – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide advanced continuous vibration monitoring services for air-cooled chillers, offering real-time insights into mechanical health to prevent unexpected breakdowns and extend equipment lifespan. Continuous vibration monitoring allows for the early detection of issues such as imbalance, misalignment, bearing wear, and loose components, enabling prompt corrective action before damage escalates.

Why Continuous Vibration Monitoring Is Important

• Detects mechanical problems in real time

• Prevents costly failures by identifying issues before they worsen

• Reduces unplanned downtime and emergency maintenance

• Supports predictive maintenance planning

• Enhances safety and energy efficiency

What We Monitor

• Compressor vibration levels

• Condenser fan and motor vibrations

• Mounting frame and structural resonance

• Bearing condition in motors and compressors

• Overall system balance and harmonics

Our Continuous Monitoring Process

Sensor Installation

We install high-sensitivity vibration sensors on key mechanical components of the chiller system.

24/7 Real-Time Data Collection

Sensors capture continuous data on vibration frequency, amplitude, and acceleration.

Automated Alerts and Thresholds

The system triggers alerts when vibration levels exceed preset safety or manufacturer-defined thresholds, allowing for immediate response.

Data Analysis and Reporting

We provide detailed reports with:

• Real-time trends

• Identified anomalies

• Severity levels

• Recommended corrective actions

Integration with Maintenance Systems

Monitoring can be integrated with your Building Management System (BMS) or used as part of a predictive maintenance program.

Benefits of Continuous Vibration Monitoring

• Enables early detection of mechanical wear and faults

• Minimizes operational risks and repair costs

• Improves system reliability and uptime

• Optimizes performance by identifying inefficiencies

• Supports compliance with preventive maintenance standards

Why Choose EKG M&E Sdn Bhd?

• Experts in chiller diagnostics and vibration analytics

• Use of state-of-the-art sensors and monitoring software

• Customized solutions for your equipment, usage, and budget

• Fast setup with minimal disruption to your operations

• Ongoing support including data analysis, repairs, and reporting

Final Thoughts

Mechanical issues often start small—and with continuous vibration monitoring from EKG M&E Sdn Bhd, you can catch them early, reduce maintenance costs, and maximize chiller performance. Contact us today to set up a monitoring system tailored to your facility.