The compressor in an air-cooled chiller relies on proper oil maintenance to ensure optimal lubrication, cooling efficiency, and extended equipment lifespan. Over time, oil can degrade, become contaminated, or lose its viscosity, leading to reduced cooling performance, overheating, excessive wear, and even system failure. Regular oil maintenance helps prevent downtime, reduces operational costs, and improves energy efficiency. EKG (Malaysia) Sdn Bhd provides comprehensive air-cooled chiller oil maintenance services, ensuring your system runs smoothly and reliably.
Our ISO-certified oil maintenance services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Decreased Cooling Efficiency & High Energy Consumption
Compressor struggling to maintain consistent cooling performance. Increased power consumption due to inefficient lubrication.
Frequent Overheating & System Shutdowns
Compressor running at high temperatures due to degraded oil. Chiller shutting down due to thermal protection triggers.
Oil Contamination & Sludge Buildup
Oil appearing dark, oxidized, or foamy, indicating dirt, moisture, or refrigerant leaks. Presence of sludge, debris, or metal particles affecting lubrication.
Unusual Compressor Noise & Vibrations
Grinding, knocking, or buzzing sounds from the compressor due to poor lubrication. Excessive vibrations indicating internal wear and lack of proper oil circulation.
Oil Leaks & Low Oil Levels
Visible oil stains around the compressor seals, gaskets, or pipe fittings. Rapid oil depletion leading to frequent refilling and loss of lubrication.
Oil Level Inspection & Pressure Testing
Check oil sight glass readings to ensure proper oil levels. Perform oil pressure tests to detect flow restrictions.
Oil Quality Testing & Contamination Analysis
Measure oil viscosity, acidity, oxidation levels, and contamination content. Detect moisture, refrigerant leaks, or metal particles affecting oil quality.
Draining & Safe Disposal of Degraded Oil
Remove old, contaminated, or degraded oil affecting system performance. Ensure eco-friendly disposal of used oil in compliance with safety regulations.
System Flushing & Oil Circuit Cleaning
Remove sludge, debris, and old oil residues from the compressor oil circuit. Ensure clean oil pathways for efficient lubrication and cooling.
Refilling with High-Performance Lubricants
Use manufacturer-recommended, high-purity lubricants. Apply long-life synthetic or mineral oil for better efficiency and protection.
Lubrication System Calibration & Load Testing
Ensure proper oil circulation across all compressor components. Perform load testing to confirm improved efficiency and reduced wear.
Preventive Maintenance & Future Oil Change Scheduling
Inspect seals, bearings, and moving parts for early signs of wear. Provide customized maintenance plans to prevent breakdowns and inefficiencies.
Certified HVAC Experts – Specialists in oil maintenance, lubrication optimization, and chiller efficiency improvement.
ISO-Certified & High-Quality Lubricants – Ensuring extended compressor lifespan and reduced maintenance costs.
Preventive Maintenance Approach – Detecting early warning signs to prevent expensive repairs.
Fast & Reliable Service – Minimizing downtime with expert oil maintenance solutions.
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce maintenance costs and improve chiller efficiency.
Prevent compressor failures, excessive energy costs, and inefficient cooling with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller oil maintenance services. Our certified technicians provide comprehensive oil inspection, replacement, flushing, and preventive maintenance solutions to keep your HVAC system running at peak performance.
Need professional oil maintenance? Contact us now! We provide expert chiller maintenance services across Malaysia!
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