The compressor in an air-cooled chiller depends on high-quality mineral oil to provide smooth operation, reduce friction, and enhance cooling efficiency. Over time, mineral oil degrades due to oxidation, contamination, and refrigerant exposure, leading to higher energy consumption, overheating, and potential compressor failure. Regular mineral oil replacement ensures optimal lubrication, improved energy efficiency, and extended equipment lifespan. EKG (Malaysia) Sdn Bhd provides professional mineral oil replacement services, ensuring maximum chiller performance, reliability, and cost savings.
Our ISO-certified mineral oil replacement services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Reduced Cooling Performance & Increased Energy Costs
Compressor struggling to maintain cooling capacity. Higher electricity bills due to inefficient lubrication.
Frequent Overheating & Compressor Shutdowns
Compressor running at high temperatures, leading to system shutdowns. Oil degradation reducing heat dissipation and lubrication effectiveness.
Oil Contamination & Degradation
Dark, oxidized, or foamy oil indicating wear and poor thermal stability. Presence of sludge, debris, or refrigerant leaks in the oil.
Unusual Compressor Noise & Vibration
Grinding, buzzing, or knocking sounds from the compressor. Excessive vibration caused by poor lubrication and internal wear.
Low Oil Levels & System Leaks
Visible oil leaks around the compressor seals and gaskets. Reduced oil pressure affecting compressor operation.
Oil Condition Inspection & Performance Analysis
Evaluate oil viscosity, contamination levels, and oxidation properties. Conduct efficiency tests to measure compressor lubrication effectiveness.
Draining & Safe Disposal of Used Oil
Remove degraded oil affecting system lubrication. Ensure proper disposal following environmental safety standards.
System Flushing & Cleaning
Remove sludge, dirt, and old oil residues from the compressor system. Ensure clean lubrication pathways for enhanced oil circulation.
Refilling with High-Quality Mineral Oil
Use manufacturer-approved, high-purity mineral oil. Apply low-friction, high-viscosity oil to improve system efficiency.
Lubrication System Calibration & Load Testing
Ensure proper oil distribution across all compressor components. Perform load testing to verify reduced energy consumption and peak performance.
Preventive Maintenance & Future Oil Change Scheduling
Inspect seals, bearings, and compressor components for potential wear. Develop a customized mineral oil change schedule for long-term efficiency.
Certified HVAC Experts – Specialists in mineral oil replacement, lubrication optimization, and system efficiency.
ISO-Certified & Premium Lubricants – Ensuring extended compressor lifespan and reduced maintenance costs.
Advanced Oil Protection Technology – Utilizing high-purity mineral oils for superior performance.
Reliable & Fast Turnaround Service – Minimizing downtime with expert oil replacement solutions.
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce maintenance costs and improve efficiency.
Prevent compressor failures, high energy costs, and frequent maintenance downtime with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller mineral oil replacement services. Our certified technicians provide comprehensive oil change, lubrication enhancement, and system optimization to keep your HVAC system running at peak efficiency.
Need a professional mineral oil replacement service? Contact us now! We provide expert chiller maintenance services across Malaysia!
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