Oil Mist Collectors
Oil Mist Collector
Oil Mist Collector

 

Oil Mist Collector

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Air Pollution Control • Machining Mist Filtration

Oil Mist Collector

Improve workplace air quality with a high-efficiency Oil Mist Collector that captures oil mist, coolant aerosols, and light smoke generated by CNC machining, turning, milling, and grinding operations.

Overview Key Benefits How It Works  Maintenance FAQ
Cleaner Production Areas
Reduce mist haze and oily residue around machines, floors, and equipment panels.
Efficient Capture
Source extraction helps prevent aerosols from spreading across the workshop.
Easy Service Access
Designed for quick cleaning and filter replacement to minimize downtime.

What does an Oil Mist Collector do?

An Oil Mist Collector removes airborne oil and coolant aerosols from machine enclosures or capture hoods. It helps keep the air cleaner by separating mist from airflow and discharging cleaner air back to the workspace or to a designated outlet path.

In many workshops, effective mist control also improves housekeeping by reducing slippery residue on floors and limiting buildup on lights, walls, and control cabinets.

Why install an Oil Mist Collector for CNC machines?

Mist collection supports safer, cleaner, and more consistent machining environments. It helps reduce visible haze, protects equipment, and improves the overall comfort of production teams.

Improved Air Quality

Reduce airborne mist near operators and improve visibility around equipment.

  • Less haze and odor
  • Cleaner breathing zone
  • Better lighting and visibility

Protection for Machines & Facilities

Limit residue that can affect sensitive components and surrounding areas.

  • Reduced oily buildup on surfaces
  • Cleaner electrical/control cabinets
  • Lower housekeeping workload

More Stable Operations

Consistent extraction helps contain aerosols inside enclosures and reduces spread.

  • Better enclosure containment
  • Less rework due to contamination
  • Supports cleaner production zones
Typical applications:
  • CNC milling & turning centers
  • Grinding and honing processes
  • High-speed machining with coolant
  • Parts washing / light vapor control
  • Machining enclosures and work cells
  • General mist and smoke extraction

How does an Oil Mist Collector work?

The collector draws contaminated air into the unit and separates oil/coolant droplets from the airflow. Depending on the system design, separation may use centrifugal action, coalescing media, and/or final-stage filtration to reduce carryover.

Separation stages (typical)

  1. Inlet separation to reduce larger droplets and splatter.
  2. Centrifugal / coalescing to merge fine aerosols for easier capture.
  3. Final filter stage to polish air and reduce fine mist carryover.

What you get

  • Cleaner air near machines with reduced visible mist
  • Less residue on floors, walls, and equipment surfaces
  • Improved enclosure control when connected correctly

Performance depends on correct airflow sizing, proper pickup location (enclosure/hood), and regular maintenance.

What maintenance does an Oil Mist Collector need?

Most oil mist collectors are straightforward to maintain. A simple routine keeps airflow stable and helps protect filtration stages from premature clogging.

Routine checks

  • Inspect pre-separator area and inlet for residue
  • Check seals, clamps, and duct connections for leakage
  • Verify airflow/pressure indicator (if installed)

Frequency depends on coolant type, machining speed, and operating hours.

Filter service

  • Clean or replace coalescing media as performance changes
  • Replace final filter when pressure drop increases
  • Record service dates to predict intervals

Planned maintenance reduces downtime and keeps capture efficiency consistent.

Good practice: Keep one spare filter set on-site for critical machines. It’s a simple way to avoid production delays when loading increases.

FAQ

Common questions about oil mist collection for machining and industrial processes.

Centrifugal units use spinning airflow to separate droplets by inertia, while filter-type units use media to capture and coalesce aerosols. Many systems combine both approaches for better efficiency and longer service intervals.

Yes, a centralized setup can serve multiple machines if airflow is sized correctly and duct balancing is planned. For flexible layouts or isolated cells, dedicated collectors per machine are often simpler and easier to control.

Signs include visible haze near the enclosure, oily residue on nearby surfaces, persistent odors, or frequent cleaning needs. High-speed machining with coolant and grinding processes typically benefit the most from mist control.

Common causes include insufficient airflow, poor pickup placement, door gaps in the enclosure, blocked filters, or duct leaks. A quick inspection of airflow and sealing usually identifies the root cause.

Note: Always follow your facility’s safety procedures and local regulations for ventilation and emissions.

更多 BrightAir Engineering Sdn Bhd 相关资料
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BrightAir Engineering Sdn Bhd Plant Mechanical Engineering Works in Penang, Pollution Control Engineering Malaysia, Fluid & Gas Piping System in Butterworth ~ BrightAir Engineering Sdn Bhd
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