The XTOP Tube Qualify 3D Optical Bending Tube Measurement System is an advanced non-contact 3D inspection solution designed to measure and analyze bent tubes with unmatched speed and accuracy. Developed by XTOP 3D, a pioneer in optical measurement technology, this system enables manufacturers in automotive, aerospace, rail transportation, and precision engineering to achieve consistent, high-quality production standards.
With cutting-edge optical technology, Tube Qualify captures 3D data of complex tube geometries within seconds — eliminating the need for physical fixtures or manual gauges while providing traceable, repeatable results.
XTOP 3D has been at the forefront of optical measurement innovation for over a decade, focusing on research, development, and technical solutions in 3D optical inspection. Their systems serve over 500 customers globally across manufacturing, R&D, and academic sectors.
Tube components are essential in automobile, aerospace, and rail transport industries due to their dual role as pipes and mechanical structures. However, their complex shapes and tendency to deform during bending make precision measurement a major challenge.
Traditional inspection relies on contact-based manual tools, which are slow, imprecise, and can scratch delicate surfaces. The Tube Qualify 3D Optical Tube Measuring System revolutionizes this process by using non-contact optical scanning to deliver fast, accurate, and damage-free measurements.
Captures and processes data within 2 seconds, reducing inspection time by over 10×. It can simultaneously measure multiple tubes and send real-time correction feedback to tube benders, increasing productivity and precision.
Works with steel, aluminum, copper, composite, and elastic hoses. Eliminates clamping requirements and surface scratches, allowing accurate measurement of various diameters and shapes.
The intuitive software interface provides clear digital measurement results, reducing setup and inspection time while increasing overall efficiency.
| Model | TubeQualify D8 | TubeQualify X10 | TubeQualify X16 |
|---|---|---|---|
| Camera Resolution | 300 Million pixels × 8 | 600 Million pixels × 10 | 1200 Million pixels × 16 |
| Table Size | 600 × 600 mm | 1315 × 680 mm | 2700 × 1200 mm |
| Maximum Effective Range | 550 × 550 × 200 mm | 1200 × 600 × 300 mm | 2600 × 1100 × 500 mm |
| Bend Angle Range | 3–180° | 3–180° | 3–180° |
| Length Range | 10–500 mm | 20–1200 mm | 50–2600 mm |
| Diameter Range | 2–50 mm | 2–100 mm | 3–220 mm |
| Angle Accuracy | ±0.05° | ±0.05° | ±0.05° |
| Length Accuracy | ±0.1 mm | ±0.1 mm | ±0.1 mm |
| Alternative Functions | Tube inspection / Tube reverse modeling / Tube bender commissioning | ||
With offices in Penang, Kuala Lumpur, and Johor, we provide nationwide coverage and expert technical support.
In summary, the XTOP Tube Qualify 3D Optical Bending Tube Measurement System, distributed by REV LD Technologies, provides a revolutionary approach to tube inspection and correction. With non-contact optical precision, real-time CNC integration, and intelligent data analysis, it enhances production efficiency, accuracy, and quality across Malaysia’s manufacturing industries.
