Prevents mechanical damage to motors, blades, and housings
Enhances airflow efficiency and cooling performance
Reduces energy consumption and noise levels
Supports predictive maintenance and long-term reliability
Minimizes unplanned downtime and costly repairs
Fan blade balance and condition
Motor and shaft alignment
Bearing integrity and mounting security
Resonance or structural vibration in fan supports
Vibration levels under varying load conditions
Visual and Operational Inspection
We start with a detailed inspection of the fan assembly, motor mountings, and blades to identify visible wear, damage, or misalignment.
Sensor-Based Vibration Monitoring
We install accelerometers and vibration sensors on the fan housing, motor, and base to measure frequency, amplitude, and direction of vibration.
Dynamic Load Testing
The fan is assessed under real operating conditions to detect load-related vibration anomalies, which are often missed during idle checks.
Analysis and Fault Detection
Using FFT (Fast Fourier Transform) and waveform analysis, we pinpoint issues such as:
Unbalanced fan blades
Worn bearings or motor couplings
Loose bolts or shifting mounts
Misaligned motor shafts
Detailed Reporting and Recommendations
We provide a full report including:
Vibration readings with severity levels
Diagnosed issues and potential failure risks
Actionable recommendations (balancing, realignment, part replacement)
Prevents major mechanical failures
Ensures quiet, energy-efficient operation
Extends the lifespan of fan motors and bearings
Enhances chiller cooling performance and airflow
Supports predictive maintenance planning
Specialists in air-cooled chiller diagnostics and fan system health
Use of advanced vibration monitoring tools
Experience across all major chiller brands and fan types
Fast, accurate assessments with clear reports
Follow-up support for repairs, part replacement, and balancing
Even small fan vibration issues can lead to big problems. With EKG (Malaysia) Sdn Bhd’s air-cooled chiller fan vibration assessment, you get proactive protection for one of your system’s most critical components. Contact us today to book a vibration check or add it to your regular maintenance plan.
Tingnan ang karagdagang mga detalye tungkol sa EKG M & E SDN. BHD.
