At EKG (Malaysia) Sdn Bhd, we offer professional and precise damaged tube replacement services for air-cooled chillers, helping restore your system’s cooling performance and prevent further mechanical or refrigerant-related issues. Damaged tubes in the condenser or evaporator can lead to leaks, pressure loss, reduced heat exchange, and system inefficiency. Our team provides safe, effective tube replacement to keep your chiller running reliably and efficiently.
Corrosion or pitting from moisture and contaminants
Mechanical stress due to vibration or impact
Blockages or internal scaling that reduce flow
Overpressure or thermal cycling that cause cracks or rupture
Chemical incompatibility with cleaning agents or refrigerants
1. Inspection & Diagnosis
Visual examination and thermal imaging to locate hot spots or performance drops
Leak detection, pressure testing, and refrigerant level analysis
Identification of affected tubes within the coil assembly
2. Tube Removal & Preparation
Safe removal of damaged tubes using specialized tools to avoid disturbing surrounding components
Internal cleaning of coil areas to remove scale, debris, or oil residue before installation of new tubes
3. Replacement Tube Fabrication & Installation
Fabrication or supply of matching copper or aluminum tubes, based on system specifications
Precision cutting, bending, and fitting to ensure a seamless, secure installation
Brazing or welding of tube joints for leak-free performance
4. System Testing & Recommissioning
Pressure testing, refrigerant charging, and functional verification of system operation
Performance monitoring to ensure proper heat exchange and temperature stability
Restores full cooling capacity and airflow
Prevents refrigerant leaks and compressor stress
Extends system life without needing full coil or chiller replacement
Improves energy efficiency, reducing utility costs
Protects other components from unnecessary wear
Skilled HVAC Technicians with expertise in all major chiller brands
Accurate, efficient tube replacement with minimal downtime
Eco-compliant refrigerant recovery and disposal
Custom-fit solutions for both standard and non-standard tube configurations
Comprehensive support including maintenance and long-term performance monitoring
Ignoring damaged chiller tubes can lead to major system failures and energy losses. With EKG (Malaysia) Sdn Bhd’s air-cooled chiller damaged tube replacement service, your system is restored with precision, reliability, and efficiency. Contact us today to schedule an inspection or service appointment.
More detail about EKG M & E SDN. BHD.
Malaysia
