The compressor in an air-cooled chiller relies on high-quality oil for lubrication, cooling, and efficient performance. Over time, oil degradation, contamination, and improper viscosity levels can lead to increased friction, overheating, and mechanical wear, causing reduced efficiency, higher energy consumption, and potential system failure. EKG (Malaysia) Sdn Bhd provides comprehensive compressor oil analysis services to detect early signs of wear, contamination, and lubrication issues, ensuring maximum reliability, energy efficiency, and extended equipment lifespan.
Our ISO-certified compressor oil analysis services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Reduced Cooling Efficiency & Increased Energy Usage – Compressor struggling to maintain optimal cooling performance. Higher electricity bills due to increased friction and inefficiencies.
Frequent Overheating & System Shutdowns – Compressor running at high temperatures, leading to system failures. Oil breakdown causing inadequate heat dissipation.
Excessive Wear & Component Damage – Bearings, seals, and moving parts experiencing premature wear. Metallic particles or sludge buildup in oil affecting compressor lifespan.
Oil Leaks & Contamination Issues – Presence of moisture, debris, or refrigerant in the compressor oil. Oil discoloration, foaming, or unusual odor indicating degradation.
Inconsistent Oil Pressure & Viscosity Issues – Irregular oil pressure readings causing unstable compressor operation. Loss of lubrication efficiency leading to increased mechanical stress.
Oil Sample Collection & Condition Testing – Extract oil samples from compressor for laboratory analysis. Measure viscosity, acidity, and moisture content.
Contaminant Detection & Lubrication Quality Assessment – Identify refrigerant leaks, oxidation, and dirt buildup. Check for presence of wear metals indicating internal component degradation.
Oil Degradation & Thermal Stability Analysis – Evaluate oil’s ability to withstand high temperatures. Detect signs of thermal breakdown and sludge formation.
Compressor Wear & Friction Analysis – Assess oil’s ability to protect moving parts from excessive wear. Identify early signs of mechanical stress and inefficiencies.
Oil Replacement & System Optimization – Recommend high-quality, manufacturer-approved lubricants. Flush contaminated oil and refill with optimized lubrication for long-term protection.
Certified HVAC Experts – Specialists in compressor diagnostics, oil analysis, and efficiency restoration.
ISO-Certified & Precision Testing – Ensuring accurate analysis and optimized compressor performance.
Preventive Maintenance Approach – Detecting early warning signs to prevent costly breakdowns.
Reliable & Fast Turnaround Service – Minimizing downtime with expert oil analysis and recommendations.
Cost-Effective Lubrication Solutions – Helping businesses reduce maintenance costs and extend equipment lifespan.
Prevent compressor damage, excessive energy costs, and system inefficiencies with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller compressor oil analysis services. Our certified technicians provide comprehensive oil testing, contamination detection, and lubrication optimization to keep your HVAC system running at peak efficiency.
Need professional compressor oil analysis? Contact us now! We provide expert chiller maintenance services across Malaysia!
More detail about EKG M & E SDN. BHD.
Malaysia
