The compressor is the most critical component of an air-cooled chiller, ensuring proper refrigerant circulation, cooling efficiency, and system reliability. Without routine servicing, compressors can suffer from mechanical wear, refrigerant leaks, electrical faults, and reduced efficiency, leading to higher energy costs, poor cooling performance, and potential breakdowns. EKG (Malaysia) Sdn Bhd offers comprehensive compressor servicing to extend equipment lifespan and enhance system efficiency.
Our ISO-certified servicing solutions cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Shopping Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Improves Energy Efficiency – Reduces power consumption and operational costs
Prevents Unexpected Breakdowns – Early detection of faults ensures uninterrupted operations
Extends Equipment Lifespan – Reduces wear and tear, prolonging compressor durability
Enhances Cooling Performance – Maintains optimal refrigerant flow and temperature regulation
Ensures Compliance & Safety – Meets ISO, ASHRAE, and Green Building Index (GBI) standards
1. Complete System Inspection & Diagnostics
Assess compressor load, pressure levels, and cooling output
Perform oil analysis to check for contamination and lubrication quality
Conduct thermographic scanning to detect overheating and inefficiencies
2. Refrigerant Leak Detection & Optimization
Identify and seal refrigerant leaks to maintain efficiency
Recover, recharge, and balance refrigerant levels for peak performance
Upgrade to low-GWP refrigerants (R-32, R-513A, R-1234ze) for eco-friendly operation
3. Compressor Motor & Electrical System Testing
Inspect motor windings, relays, capacitors, and electrical contacts
Measure voltage, amp draw, and phase balancing to detect power fluctuations
Check compressor startup operation and prevent high inrush currents
4. Bearing & Mechanical Component Servicing
Replace worn bearings, seals, and gaskets to reduce vibration and friction
Align compressor shafts and internal components for smooth operation
Lubricate moving parts to prevent overheating and excessive wear
5. Heat Exchanger & Condenser Coil Cleaning
Remove dirt, debris, and scale buildup to optimize heat transfer efficiency
Service evaporator and expansion valves to improve refrigerant flow
Adjust fan speed and airflow distribution for enhanced cooling
6. Variable Speed Drive (VSD) & Load Optimization
Install Variable Speed Drives (VSDs) to adjust compressor speed dynamically
Optimize compressor sequencing to match cooling demand
Prevent short cycling and excessive energy consumption
7. Smart Monitoring & Predictive Maintenance Solutions
Implement IoT-based real-time monitoring for proactive diagnostics
Integrate with Building Management System (BMS) for automatic adjustments
Use AI-driven analytics to predict potential failures before they occur
8. Emergency Repairs & 24/7 Support
On-site troubleshooting and urgent repairs for critical compressor issues
Temporary cooling solutions available during major servicing
24/7 emergency support to prevent operational downtime
HVAC & Chiller Experts – Specialists in compressor servicing, preventive maintenance, and system optimization
ISO-Certified & Energy Efficient Solutions – Ensuring safe, reliable, and cost-effective chiller operation
Fast Response & Minimal Disruptions – Providing seamless servicing without affecting business operations
Sustainable & Future-Ready Cooling Technologies – Supporting LEED, Green Building Index (GBI), and MyHIJAU-certified initiatives
Ensure optimal cooling efficiency, lower energy costs, and extended compressor lifespan with EKG (Malaysia) Sdn Bhd’s expert servicing solutions. Our ISO-certified team provides preventive maintenance, refrigerant optimization, electrical testing, and system upgrades to keep your chiller running at peak performance.
Book your compressor servicing today! Contact us now for a free consultation and expert recommendations on the best maintenance plan for your facility!
More detail about EKG M & E SDN. BHD.
Malaysia
