Lubrication is critical for the smooth operation, energy efficiency, and longevity of an air-cooled chiller compressor. Poor lubrication can lead to increased friction, overheating, excessive wear, and potential system failure. EKG (Malaysia) Sdn Bhd specializes in comprehensive compressor lubrication services, ensuring optimal performance, reduced mechanical stress, and extended equipment lifespan for air-cooled chillers.
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Unusual Noise & Vibration – Indicates metal-to-metal contact due to insufficient lubrication
Compressor Overheating – Lack of proper lubrication causes increased friction and heat buildup
High Energy Consumption – Increased resistance leads to excessive power usage
Oil Leaks & Contaminated Lubricant – Degraded or insufficient oil affects cooling performance
Reduced Cooling Efficiency – Poor lubrication disrupts smooth refrigerant flow
Perform oil sampling to detect contamination, acidity, and viscosity breakdown
Check for metal particles or sludge accumulation in the lubrication system
Identify moisture or refrigerant contamination affecting oil quality
Drain and flush old lubricant to remove debris and oxidation deposits
Refill with high-performance synthetic or mineral-based compressor oil
Ensure proper oil level calibration for optimal compressor operation
Inspect and replace oil filters to remove dirt and contaminants
Service oil separators to prevent excess oil from entering the refrigerant circuit
Ensure clean lubrication pathways for smooth compressor operation
Inspect compressor bearings, gaskets, and seals for leaks
Repair or replace damaged seals to prevent oil loss
Optimize oil flow distribution to prevent over-lubrication or starvation
Monitor oil temperature to prevent overheating
Adjust compressor cycling to reduce excessive wear on moving parts
Implement Variable Speed Drive (VSD) to control lubrication demand
Implement IoT-based real-time monitoring for lubricant condition tracking
Integrate with Building Management System (BMS) for automated lubrication control
Use AI-driven diagnostics to detect early signs of lubrication failure
Conduct load testing after lubrication service to verify smooth operation
Ensure ISO-certified compliance for chiller lubrication efficiency
Provide detailed maintenance reports and future servicing recommendations
HVAC & Chiller Lubrication Experts – Specialists in compressor oil servicing, preventive maintenance, and efficiency optimization
ISO-Certified & Energy Efficient Solutions – Ensuring safe, reliable, and cost-effective chiller operation
Fast Response & Minimal Disruptions – Providing seamless servicing without affecting business operations
Sustainable & Future-Ready Cooling Technologies – Supporting LEED, Green Building Index (GBI), and MyHIJAU-certified initiatives
Ensure optimal compressor performance, reduced maintenance costs, and extended equipment lifespan with EKG (Malaysia) Sdn Bhd’s expert lubrication services. Our ISO-certified team provides comprehensive oil servicing, filtration replacement, leak prevention, and system optimization to keep your HVAC system running at peak performance.
Book your compressor lubrication service today!
Contact us now for a free consultation and expert recommendations on the best chiller maintenance solutions for your facility!
More detail about EKG M & E SDN. BHD.
Malaysia