A high amp draw in an air-cooled chiller compressor indicates excessive power consumption, inefficient operation, and potential mechanical or electrical faults. If left unresolved, this can lead to increased energy costs, overheating, premature compressor failure, and costly repairs. EKG (Malaysia) Sdn Bhd specializes in diagnosing and resolving high amp draw issues, ensuring energy-efficient chiller operation, reduced strain on components, and long-term system reliability.
Industrial & Commercial Air-Cooled Chillers
Manufacturing & Process Cooling Systems
Data Centers & IT Cooling Facilities
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Low Refrigerant Charge or Overcharging – Causes the compressor to work harder than necessary
Clogged or Dirty Condenser Coils – Reduces heat dissipation, leading to excessive compressor strain
Electrical Supply Issues – Voltage imbalances, phase loss, or loose connections can overload the motor
Overloading & Improper Chiller Sizing – If the compressor is handling excessive load, amp draw increases
Worn Bearings & Mechanical Resistance – Increases friction, requiring more power to operate
Expansion Valve Malfunctions – Incorrect refrigerant metering leads to compressor inefficiencies
High Discharge Pressure – Indicates heat buildup due to poor airflow or condenser inefficiencies
Inspect compressor electrical connections, motor windings, and power supply
Measure voltage, phase balance, and current draw to detect electrical irregularities
Perform thermographic imaging to identify overheating hotspots
Check refrigerant charge levels and adjust to manufacturer specifications
Detect and repair refrigerant leaks for stable system operation
Upgrade to low-GWP refrigerants (R-32, R-513A, R-1234ze) for optimized performance
Remove dust, dirt, and debris buildup from condenser coils
Improve airflow efficiency by servicing fans and air filters
Optimize heat exchanger functionality for better thermal transfer
Replace worn bearings, motor couplings, and belts to reduce mechanical resistance
Perform oil analysis and lubrication servicing to reduce friction losses
Adjust expansion valves and refrigerant metering devices for balanced cooling
Retrofit Variable Speed Drives (VSDs) to regulate compressor speed
Reduce startup power surges and match compressor load with cooling demand
Improve long-term chiller efficiency and reduce amp draw fluctuations
Integrate IoT-based real-time monitoring for predictive amp draw analysis
Implement Building Management System (BMS) controls for automated efficiency adjustments
Optimize chiller sequencing in multi-chiller setups to distribute load effectively
Rapid-response troubleshooting and on-site repairs
Temporary cooling solutions available during major servicing
24/7 emergency support to prevent downtime
HVAC & Industrial Cooling Experts – Specialists in compressor diagnostics, efficiency optimization, and electrical troubleshooting
ISO-Certified Servicing & Compliance – Ensuring safe, high-performance, and energy-efficient chiller operations
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce power consumption while maintaining peak cooling efficiency
Fast Response & Minimal Operational Disruptions – Providing seamless servicing without affecting daily operations
Sustainable & Future-Ready Cooling Technologies – Supporting LEED, Green Building Index (GBI), and MyHIJAU-certified energy initiatives
Ensure energy-efficient chiller operation, lower power consumption, and extended compressor lifespan with EKG (Malaysia) Sdn Bhd’s expert solutions. Our ISO-certified team provides comprehensive diagnostics, refrigerant balancing, electrical testing, and system optimization to keep your chiller running at peak performance.
Book your high amp draw inspection today!
Contact us now for a free consultation and expert recommendations on the best chiller efficiency optimization strategies for your facility!
More detail about EKG M & E SDN. BHD.
Malaysia
