TL;DR: Choose Spanjaard Mould Release (Non-Silicone) for high-temperature Malaysian manufacturing lines requiring subsequent decoration. This heat resistant wet film mould release serves as a paintable mould release agent and silicone-free mould release for printing, while preventing stress-cracking via critical polycarbonate mould release de-stressing. Avoid silicone transfer on parts by prioritizing this specialized Non-Silicone Mould Release Spray Malaysia formula.
Creates a continuous wet barrier film across the mold surface to prevent polymer adhesion.
Resists high mold operating temperatures without breaking down or carbonizing.
Leaves zero silicone or polytetrafluoroethylene residues on the molded components.
Facilitates subsequent surface treatments including painting, silk-screen printing, pad printing, and hot stamping without a separate intensive degreasing wash.
Penetrates into intricate mold geometries, cavities, and ejector pin areas to protect tooling from localized friction.
Formulation Type: Silicone-free and PTFE-free organic fluid compound
Film Character: Heat-resistant wet film
Visual Appearance: White
Density: 1.28 g/ml
Base Oil Viscosity: 46 cSt at 40°C
Packaging Formats: 400 ml (280g) Aerosol can and 5 Liter bulk Tin
Plastic Injection Molding: For components that undergo secondary post-molding decoration, assembly gluing, or surface coating.
Engineering Plastics Production: Specifically applied in critical molding environments utilizing polycarbonate polymers where structural integrity must be maintained.
Rubber and Elastomer Molding: Suitable for part release from high-temperature forms, dies, presses, and continuous cure rolls.
When Not to Use: Do not use if a completely dry film lubrication barrier is explicitly required by the production process. If an ultra-light release application is necessary, alternative dry-film lubricants or specialized mold protectors must be substituted.
The absence of silicone and PTFE molecules prevents the formation of low-surface-energy films on the molded plastic parts. Conventional silicone transfers onto the molded component, causing surface contamination that repels liquid coatings, resulting in severe paint peeling, pinholes, or incomplete ink adhesion during subsequent printing.
The organic fluid in this formula maintains a stable wet lubrication layer at high die temperatures, reducing the coefficient of friction between the polymer melt and the tool steel. For polymers like polycarbonate, this smooth mechanical separation minimizes localized ejection forces. This prevents high internal mechanical stress from forming within the plastic matrix, stopping micro-cracking and environmental stress-cracking at their source.
Suitable For: Plastic injection molders supplying the electronics, automotive, telecommunications, and consumer appliance sectors where parts require printed labels, hot stamping, painting, or ultrasonic welding. It is appropriate for manufacturing operations utilizing polycarbonate resins like telephone housings or electronic enclosures.
Not Suitable For: Operations requiring a dry-type release agent or cleanrooms where aerosol propellants are restricted. It is not suitable for medical or food-contact components requiring explicit cleanroom dry-film certifications unless verified against specific internal compliance protocols.
Clean the mold cavity thoroughly to remove old resin buildup, degraded grease, or residual silicone-based release agents before application.
Shake the aerosol container vigorously prior to use to ensure proper mixing of the internal formula.
Hold the container vertically at an exact distance of 20 cm from the mold surface.
Depress the spray actuator completely and apply a uniform, continuous coating across the entire cavity area.
Apply only one complete layer; a single application is sufficient for standard release cycles.
Reapply a single layer only when part ejection forces begin to increase or when sticky behavior is observed.
Over-spraying: Applying excess product causes fluid pooling in the corners of the mold cavity. This results in cosmetic defects on the molded plastic part, such as surface dullness, structural sink marks, or material discoloration.
Spraying Too Close: Dispensing the product from less than 20 cm leads to uneven film thickness and concentrated wet patches, which hinders uniform part cooling.
Mixing with Silicone Releases: Applying this product directly over a mold surface contaminated with previous silicone release agents invalidates the paintable benefits, causing immediate printing failure.
Inadequate Mixing: Failing to shake the can vigorously leads to inconsistent propellant-to-fluid ratios, resulting in an uneven release film.
Storage Parameters: Pressurized container. Store indoors out of direct sunlight. Do not expose the container to ambient storage temperatures exceeding 50°C.
Ventilation Requirements: Ensure a continuous supply of fresh air and good ventilation in the molding area during application to prevent the accumulation of airborne vapors.
Handling Practices: Keep the product entirely out of reach of children. Do not puncture or incinerate the container, even after it is empty.
Manufacturing Standards: Manufactured within facilities verified under ISO 9001 quality management systems.
The Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for Spanjaard Mould Release (Non-Silicone) are available upon request to support industrial safety audits and manufacturing compliance checks.
How do you remove the wet film residue from the mold or parts? The wet barrier film can be easily and quickly removed by washing the surface with common industrial solvents if clean-up is required.
Will this mold release cause stress cracking in clear polycarbonate parts? No. This formulation is specifically designed to reduce ejection friction for polycarbonate resins, eliminating the high mechanical de-stressing forces that typically cause micro-cracking.
Can parts be painted immediately after ejection from the mold? Yes. Because the formulation is entirely free of silicones and PTFE, the molded components can proceed directly to painting, pad printing, or silk-screening without causing paint craters or ink separation.
How often do I need to reapply the spray to the mold? One application is normally sufficient for multiple release cycles. Reapplication is only necessary when the component ejection force begins to change or show resistance.
Malaysia
