The SA-SD2000 is an advanced, high-efficiency workstation designed for complex multi-core sheathed cable assembly. This integrated system automates the most labor-intensive steps of the process: stripping the inner cores, crimping the terminals, and automatically inserting them into the connector housing in a single synchronized operation.
By utilizing a high-frequency vibratory plate for automatic housing feeding and a precision servo-driven displacement system, the SA-SD2000 eliminates manual insertion errors and significantly increases production throughput for the automotive, appliance, and industrial electronics sectors.
Integrated 3-in-1 Workflow: Simultaneously completes inner core stripping, terminal crimping, and housing insertion. A single machine replaces multiple manual stations and ensures 100% insertion accuracy.
Precision Servo Control: Displacement, stripping, and cutting are driven by high-power servo motors and screw-drive mechanisms to ensure micron-level accuracy and repeatable quality.
Quick-Change Tooling: Features a professional bayonet-style applicator design. To switch between different cable projects, simply replace the terminal applicator and the vibratory feeding plate.
Intelligent Recipe Management: The color touch-screen interface allows operators to save and recall processing parameters (stripping length, crimp position, etc.) for different products instantly, reducing setup time to minutes.
Advanced Quality Monitoring: (Optional) Supports the integration of CCD Vision Inspection and Crimp Force Monitoring (CFM) to automatically identify and reject defective products.
Ergonomic Manual Loading: Operators simply place the color-coded sheathed wires into the clamping fixture; the machine handles the rest of the complex assembly sequence automatically.
| Specification | Details |
| Model | SA-SD2000 |
| Primary Functions | Stripping, Crimping, and Automatic Housing Insertion |
| Applicable Core Diameter | Minimum: 0.6 mm / Maximum: 2.5 mm |
| Inner Core Stripping | 0.5 mm - 10.0 mm |
| Cutting Precision | 0.05 mm - 0.1 mm |
| Crimping Capacity | 1.5 Ton (Standard) |
| Machine Stroke | 40 mm |
| Feeding Mechanism | High-Frequency Vibratory Plate (for Housing) |
| Control System | PLC with Color Touch Screen Interface |
| Core Count | Minimum Sheath Stripping Length |
| 2 to 5 Cores | Minimum 34 mm |
| 6 to 12 Cores | Minimum 40 mm |
| Parameter | Performance Standard |
| Power Supply | AC 200V - 240V (50/60Hz) |
| Rated Power | 2000 W |
| Required Air Source | 0.4 - 0.6 Mpa |
| Machine Weight | 300 KG |
| Dimensions (L x W x H) | 1265 x 1200 x 1750 mm |
Automotive Wiring: Perfect for multi-pin sensor connectors and internal cabin harnesses.
Home Appliances: High-speed assembly for control boards in washing machines and air conditioners.
Industrial Automation: Reliable production of multi-core signal cables and power leads.
Custom Housing Integration: We professionally calibrate the vibratory plate and insertion head to match your specific connector housing brands.
Local Technical Support: On-site installation and operator training provided by our local-based technical team.
Ready Spare Parts: We maintain a local inventory of applicators, blades, and sensors to ensure your production line never stops.
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