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RUBASIA WG-25/200/1000R: Extreme-Duty Rubber Wall Guard Technical Datasheet

Document Version: 1.2
Product Code: WG-25/200/1000R
Date: 24.10.2023
Disclaimer: Specifications subject to change without notice. Contact RUBASIA RUBBERTECH for project-specific verification.

1.0 Product Identification & Scope

• Manufacturer: RUBASIA RUBBERTECH INDUSTRIES
• Product Name: Extreme-Duty Horizontal Wall Protection System
• Model Number: WG-25/200/1000R
• Description: A 25mm thick, 200mm wide, 1000mm long rubber wall guard with an integrated retro-reflective safety stripe, designed for high-impact applications in industrial, healthcare, and commercial environments across Borneo.
• Keywords: Rubber Wall Guard Technical Specifications, Crash Rail Data, 25mm Wall Protector, ASTM D4956 Reflective Strip, Sabah, Sarawak, Brunei, Kota Kinabalu, Kuching, Miri, Sibu, Bintulu, Bandar Seri Begawan.

2.0 Material Specifications & Composition

• 2.1 Base Polymer: Styrene-Butadiene Rubber (SBR) / Nitrile Rubber (NBR) hybrid compound.
• 2.2 Material Grade: Reinforced, high-modulus compound with carbon black reinforcement.
• 2.3 Hardness (Durometer): 70 - 75 Shore A (ASTM D2240).
• 2.4 Tensile Strength: ≥ 16 MPa (ASTM D412).
• 2.5 Elongation at Break: ≥ 350% (ASTM D412).
• 2.6 Tear Resistance: ≥ 35 kN/m (ASTM D624 - Die C).
• 2.7 Abrasion Resistance: ≤ 100 mm³ loss (ASTM D5963 - Rotary Drum, DIN Abrader).
• 2.8 Specific Gravity: 1.18 - 1.22

3.0 Physical & Dimensional Specifications

• 3.1 Length: 1000 mm (± 2.0 mm)
• 3.2 Width (Height): 200 mm (± 1.5 mm)
• 3.3 Thickness (Projection): 25.0 mm (± 0.5 mm)
• 3.4 Profile: Rectangular, with radiused top and bottom edges (R3mm).
• 3.5 Weight: 5.2 kg/m (± 0.1 kg)
• 3.6 Standard Color: Black (RAL 9005)

4.0 Reflectivity & Safety Specifications

• 4.1 Reflective Stripe Standard: Integrated 20mm wide prismatic reflective sheeting.
• 4.2 Reflective Material Certification: Complies with ASTM D4956 Type III (High-Intensity Prismatic)
• 4.3 Coefficient of Retroreflection (Ra): ≥ 500 cd/lx/m² (white, at 0.2° observation angle, -4° entrance angle)
• 4.4 Reflective Color Options: White (Standard), Engineer Grade Yellow, Engineer Grade Red.
• 4.5 Photometric Performance: Designed for long-distance visibility in low-light conditions, crucial for car park ramps in Labuan and hospital corridors during night operations.

5.0 Performance & Environmental Data

• 5.1 Operating Temperature Range: -35°C to +90°C
• 5.2 Water Absorption: < 0.8% by volume (24hr immersion, ASTM D471) - Ideal for Borneo's high humidity and wash-down areas.
• 5.3 Chemical Resistance: Excellent resistance to:
  • Water, saline solutions, mild acids and alkalis.
  • Oils and greases (common in logistics hubs in Sepangar Bay, Sabah).
  • Isopropyl alcohol, ammonia-based cleaners.
• 5.4 UV Resistance: Moderate (for protected outdoor use). Not recommended for prolonged direct sunlight without a UV-stabilized compound (available on request).
• 5.5 Fire Performance:
  • Standard Compound: Self-extinguishing (ASTM D635).
  • Optional Compound: Class B (DIN 4102) / Class 0 (UK Building Regs) flame spread rating available for projects in Brunei and international specifications.

6.0 Installation & Load-Bearing Technical Data

• 6.1 Recommended Substrates: Poured concrete, CMU block, marine plywood (>18mm), solid plaster, structural glazing. Not for direct application to standard drywall without reinforced backing.
• 6.2 Adhesive Bonding Method:
  • Shear Strength (Adhesive Bond): > 1.4 N/mm² when used with recommended high-tack construction adhesive (e.g., SikaTack®-Drive, PL® Premium) on a prepared concrete surface.
• 6.3 Mechanical Fixing Method (Recommended for Direct Impact Zones in Warehouses in Bintulu, Samalaju):
  • Fastener Type: A2/A4 (304/316) Stainless Steel, Countersunk Flat Head Screws.
  • Fastener Schedule: M6 x 40mm screws at 300mm centers.
  • Pull-Out Strength: > 3.5 kN per fastener in C30/37 concrete.
• 6.4 Design Load (Simulated Impact): The profile is engineered to withstand a repeated dynamic impact force of 5 kJ/m² without structural failure or permanent deformation exceeding 5mm.

7.0 Compliance & Certifications

• 7.1 Material Safety: REACH & RoHS compliant.
• 7.2 Fire Ratings: Test reports available for specific fire performance upon request.
• 7.3 Reflectivity: Test certification for ASTM D4956 Type III available.

8.0 Handling, Storage & Maintenance

• 8.1 Shelf Life: 5 years from date of manufacture when stored in original packaging in a cool, dry environment away from direct UV light.
• 8.2 Cleaning: Clean with mild soap solution or isopropyl alcohol. Do not use abrasive cleaners or strong solvents (e.g., acetone, ketones).
• 8.3 Disposal: Dispose of in accordance with local regulations for synthetic rubber products.

9.0 Ordering & Procurement

• 9.1 Minimum Order Quantity (MOQ): 10 linear meters.
• 9.2 Packaging: 10 x 1000mm units per carton. Carton dimensions: 1040mm x 220mm x 280mm. Gross weight: 55 kg.
• 9.3 Customization: Custom lengths, colors, and reflective stripe configurations available for projects exceeding 500m. Lead time: 21 days.
• 9.4 Availability: Ex-stock for standard model in Malaysia. Lead time for Brunei delivery: 3-5 working days.

For further technical assistance, BIM/CAD files, samples, or a project-specific quote for sites in Kota Kinabalu, Kuching, Miri, Sibu, Bintulu, Labuan, Bandar Seri Begawan, Kuala Belait, or any other location in Borneo, contact the RUBASIA RUBBERTECH technical engineering team.