The SA-CTP802 is a versatile, high-precision solution designed to automate the most complex wire harness assembly tasks. This all-in-one system handles everything from wire cutting and stripping to terminal crimping and plastic housing insertion.
Unmatched Versatility: Unlike standard machines, the SA-CTP802 offers total flexibility. It can perform dual-end housing insertion or, uniquely, crimp and insert one end while twisting and tinning the other. This makes it the ideal choice for manufacturers requiring diverse termination styles in a single production run.
Modular Performance: Every functional module—crimping, tinning, or insertion—can be independently toggled via the software. This allows you to switch from a full assembly mode to a simple "strip-and-tin" mode in seconds.
Precision Tinning & Twisting: Achieve a consistent, uniform coating for optimal conductivity. The automated twisting function ensures inner strands are perfectly prepared for the soldering process.
Intelligent Interface: The high-definition color touchscreen allows for intuitive parameter adjustments (stripping length, crimping depth, etc.).
Reduced Setup Time: Store up to 100 unique product profiles. Recalling a program eliminates manual setup errors, significantly reducing material waste and downtime.
Automated Feeding: Equipped with a high-capacity vibratory bowl feeder to ensure a steady, automated supply of plastic housings.
We build our machines using world-class components to ensure 24/7 reliability:
Pneumatics: Taiwan Airtac
Motion Control: Taiwan Hiwin slide rails and TBI ball screws
Electronics: Samkoon HD display with 16 sets of high-performance closed-loop motors (Leadshine/Best)
| Feature | Specification |
| Model | SA-CTP802 |
| Wire Range | 14 AWG – 32 AWG (Customizable) |
| Cutting Length | 42 – 800 mm (Customizable) |
| Stripping Length | Front/Rear: 6+6 mm |
| Twisting & Tinning | Length: 3–6 mm (Twist) / 0–6 mm (Tin) |
| Insertion Method | Simultaneous multi-wire insertion |
| Production Capacity | Approx. 3,800 pcs/hour (e.g., 1.25 terminal, 2P housing) |
| Defect Rate | < 0.3% (Automatic discharge of defective parts) |
| CCD Vision | Single-lens detection (Stripping & insertion verification) |
| Functions | Cutting, stripping, twisting, tinning, crimping, and housing insertion |
To guarantee 100% quality, the machine is equipped with:
Pressure & Motor Monitoring: Detects low air pressure or motor abnormalities.
Visual Inspection: CCD cameras verify stripping quality and housing seating.
Process Sensors: Detects wire shortages, crimping errors, and insertion alignment.
Malaysia
