Description
1. Closed-Cell Foam Technology (Non-Absorbing Structure)
- EPDM sponge is created using closed-cell foaming technology, where millions of tiny independent air bubbles are encapsulated within the rubber matrix.
- Each microcell is completely sealed, forming a non-porous, waterproof barrier.
- This structure prevents water, air, dust, or oil penetration, making the strip ideal for external sealing, marine exposure, and air-conditioning duct systems.
- It delivers low water absorption (<1% by volume) even under continuous immersion.
Key Advantage: Maintains long-term watertight and airtight performance in high-humidity areas like Kota Kinabalu, Miri, Kuching, and Bandar Seri Begawan.
2. Advanced Weather, Ozone & UV Resistance
- EPDM’s molecular backbone is saturated and crosslinked, making it inherently stable against ozone cracking, oxidative aging, and UV radiation.
- Unlike natural or SBR rubber, EPDM will not chalk, harden, or lose elasticity even after years of exposure to tropical sun.
- Tested to withstand >1,000 hours in UV chamber without surface degradation.
- Maintains tensile retention >90% after prolonged outdoor exposure.
Key Advantage: Delivers long-term outdoor service life for building facades, marine vessels, and automotive weather seals across coastal and inland towns.
3. Wide Service Temperature Range
- Functional temperature span: -40°C to +120°C continuous, with short-term peaks up to +150°C.
- Retains flexibility and compression recovery even at freezing conditions (tested to -40°C with no surface cracking).
- Stable mechanical performance at elevated temperatures without softening or melting.
Key Advantage: Performs consistently across extreme environments — from cold storage insulation in Miri to roof seals under direct sunlight in Kuching.
4. High Elasticity and Compression Recovery
- Compression deflection at 25%: typically 35–70 kPa, ensuring a soft yet resilient seal.
- Compression set after 22 hours at 70°C: <15%, meaning the material rebounds effectively to its original shape.
- Engineered for dynamic compression cycles, such as door gaskets or vibration isolation pads.
Key Advantage: Prevents permanent flattening, ensuring consistent sealing pressure over years of repeated use.
5. Dimensional Stability & Low Shrinkage
- Formulated with precision extrusion control to achieve uniform density (0.35–0.7 g/cm³).
- Exhibits <2% dimensional variation over time, even with temperature fluctuations or mechanical compression.
- Ideal for tight tolerance installations such as enclosure doors, HVAC ducts, and machine housing joints.
Key Advantage: Guaranteed dimensional accuracy for OEM and industrial fitting applications.
6. Acoustic & Vibration Absorption
- The internal closed-cell structure and micro-elastic walls effectively absorb sound waves and mechanical vibrations.
- Sound absorption coefficient up to 0.35 (at 1000Hz).
- Reduces transmission of vibration through surfaces and minimizes rattling noises.
Key Advantage: Improves acoustic comfort and machinery stability in industrial facilities and vehicle interiors.
7. Non-Conductive Electrical Insulation
- Volume resistivity exceeds 10¹ p Ω·cm, confirming its excellent electrical insulation property.
- Does not contain conductive fillers such as carbon black that could create short paths.
- Used widely in HVAC systems, electrical cabinets, switchboards, and air-conditioning ducts.
Key Advantage: Provides safe electrical isolation in high-voltage or electronics-related environments.
8. Chemical and Fluid Resistance
- Resistant to mild acids, alkalis, salts, detergents, oxidizing agents, and antifreeze fluids.
- Not affected by exposure to steam, diluted chemicals, or ozone-treated air.
- Non-reactive to detergent mists or cleaning fluids commonly found in food plants or marine docks.
Key Advantage: Ideal for chemical plants, laboratories, and maintenance areas across Bintulu, Sibu, and Seria.
9. Microbial & Mold Resistance
- Non-organic closed-cell structure prevents absorption of moisture, eliminating conditions that promote fungal, bacterial, or algae growth.
- Tested under ASTM G21 fungal resistance standards – passes with zero fungal growth after 28 days.
- Ensures odor-free and hygienic performance in enclosed or humid environments.
Key Advantage: Excellent for air-conditioning insulation, cold storage gaskets, and marine interiors.
10. Optional Flame Retardant Grade (FR-EPDM Sponge)
- Available in flame-retardant formulations meeting FMVSS 302 and UL 94 HF-1 standards.
- Low smoke and low toxicity emission during combustion.
- Used for railway, automotive, marine, and electrical enclosure applications.
Key Advantage: Enhanced safety for high-risk or confined environments.
11. Surface Finish & Aesthetic Uniformity
- Smooth, fine-textured skin on both sides formed during extrusion for professional visual appearance.
- Color options: standard black, optional grey or custom colors for OEM or aesthetic applications.
- Consistent texture eliminates air gaps when installed against flat or curved surfaces.
Key Advantage: Provides a clean, industrial-grade finish for both functional and decorative sealing applications.
12. Easy Machinability & Fabrication Flexibility
- Lightweight and flexible — can be cut, punched, slit, or trimmed with basic tools.
- Available with pressure-sensitive adhesive (PSA) backing for instant peel-and-stick installation.
- Can also be bonded with silicone adhesive, epoxy, or mechanical fasteners for permanent mounting.
Key Advantage: Easy for on-site installation in workshops, factories, and project sites across Sabah, Sarawak, and Brunei.
13. Eco-Friendly & Non-Toxic Composition
- Free from CFCs, halogens, heavy metals, and toxic additives.
- Non-staining and safe for use in contact with painted or coated surfaces.
- Complies with RoHS and REACH environmental standards.
Key Advantage: Sustainable material choice for environmentally responsible construction and manufacturing projects.
14. Compatibility & Versatility
- Compatible with steel, aluminum, PVC, glass, polycarbonate, and painted surfaces.
- Does not corrode or react chemically with common substrates.
- Performs equally well under compression, bending, or shear forces.
Key Advantage: Excellent for multi-material assembly and cross-industry applications.
15. Custom Fabrication Options
- Custom extrusion available in rectangular, square, and irregular profiles.
- Available as continuous rolls, pre-cut lengths, or die-cut gasket shapes.
- Thickness range from 3mm up to 50mm, widths from 10mm up to 100mm.
Key Advantage: Tailor-made to match specific sealing requirements or OEM standards.
16. Mechanical Properties Summary
Property
|
Typical Value
|
Test Standard
|
Density
|
0.45–0.70 g/cm³
|
ASTM D1056
|
Hardness (Shore 00)
|
40–70
|
ASTM D2240
|
Tensile Strength
|
≥ 1.0 MPa
|
ASTM D412
|
Elongation at Break
|
≥ 150%
|
ASTM D412
|
Compression Set (70°C x 22hr)
|
≤ 15%
|
ASTM D395
|
Water Absorption
|
≤ 1%
|
ASTM D1056
|
Temperature Range
|
-40°C to +120°C
|
ASTM D573
|
UV & Ozone Resistance
|
Excellent
|
ASTM D1149
|
Flame Rating (Optional)
|
FMVSS 302 / UL 94 HF-1
|
—
|
17. Long-Term Durability in Borneo’s Climate
- Designed specifically for equatorial tropical climates — high humidity, salt air, and year-round heat.
- Withstands daily temperature cycling, UV intensity, and heavy rainfall common in Sabah, Sarawak, and Brunei coastal areas.
- Proven service life exceeding 10 years under normal outdoor conditions.
Key Advantage: Reliable, long-lasting solution for infrastructure, marine, and industrial sealing applications across Borneo.
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