Inert Oven(DNN660C) - Laboratory & Industrial Drying Oven

Inert Oven(DNN660C) - Laboratory & Industrial Drying Oven

Kategori: DNN Series - Laboratory & Industrial Drying Oven Tersedia
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Penerangan

Product Summary  
An atmosphere furnace with an oxygen concentration of 20ppm and a maximum operating temperature of 600℃, suitable for high-temperature thermal treatment in an oxygenf-ree environment.
   
Features  
Maximum operating temperatures of 360°C and 600°C, with oxygen concentrations below 20ppm, primarily applied in electronic component annealing, LTCC removal, glass substrate annealing, ceramic debinding, etc
High gas-tightness pressure chamber construction, short oxygen concentration reaching time, low N2 consumption
Maintaining high gas-tightness through magnetic sealing and a water-cooling mechanism to protect sealing components from thermal effects
Quick heating and cooling achievable, with adjustable heating and cooling rates
Standard equipped with waste liquid recovery devices to cool and recover gases
Liquid crystal touchscreen operation, with both automatic and manual operation modes
Safety:Equipped with door detection switch, temperature overheating preventer, oxygen concentration abnormality detection, nitrogen pressure detection, nitrogen flow detection, cooling water flow detection, leakage sensor, overcurrent leakage protection and other devices
   
   
Specifications  
Specification Item Details
Model DNN660C
Type Inert Oven
System Nitrogen replacement + Forced convection
Operating temperature range Room temp.+50~600℃
GB standard Temp. fluctuation ±0.5℃(600℃)
Temperature deviation ±1.5℃(at 100℃), ±2℃(at 200℃), ±4℃(at 300℃), ±6℃(at 400℃), ±8℃(at 600℃)
Temp. adjustment accuracy ±0.5℃(600℃)
Temp. distribution accuracy ±8℃(600℃)
Max. temp. reaching time Approx. 150 min
Oxygen concentration Below 20ppm
Oxygen concentration reaching time ≤25 min (250L/min nitrogen)
Composition Interior material Stainless steel plate
Exterior material Cold rolled steel plate with chemical proofing coating
Insulating material Aluminosilicate cotton
Heating method Stainless steel heating pipe Alloy heating wire
Heating power Main heater 14.2KW,N2 preheating 1KW
Cooling mechanism Stainless steel cooling water heat exchanger
Controllers Temp. control method PID control
Temperature controller Liquid crystal touchscreen + PLC
Operation functions Manual fixed temp. operation, automatic program operation
Program mode 9 program operations, each program can set 9 segments (expandable)
Additional functions Operator level certification
Heater circuit control SSR drive
Sensors K-type thermocouple (temperature control and overheating prevention)
Safety device Door detection switch, overheating preventer, oxygen concentration abnormality, temperature overheating of N2 preheating, low water pressure detection, low N2 pressure detection, cooling water flow detection, N2 flow detection, fan overload detection, overcurrent leakage protection, etc.
Internal dimensions (width × depth × height mm) 660×600×660
External dimensions (width x depth x height mm) 1450×1160×1930
Internal capacity 261L
Shelf layer / spacing 19 layers/ 30mm
Exhaust vent 40KF flange
Nitrogen inlet Rc1/2
Cooling water inlet Rc3/4
Hot water outlet Rc3/4, 2 units
Power Source 3 phase AC380V 28A
Weight Approx. 1000kg


FAQ:
Q1: What are the unique features of the Yamato DNN Series? A: The DNN Series represents Yamato's most elite, high-performance line of Anaerobic Inert Ovens. The defining unique feature of this series is its incredibly powerful N2 (Nitrogen) gas replacement system that completely purges the chamber to achieve an ultra-low oxygen concentration of just 20ppm. Furthermore, it combines this strict anaerobic environment with extreme high-temperature capabilities—specialized models in this series can safely reach up to an incredible 600°C, allowing for thermal processing that standard inert ovens simply cannot withstand. It also features an advanced programmable controller with multi-mode settings.

Q2: What are the internal size, external size, and capacity in Liters for the DNN models? A: The DNN series offers two specialized volume capacities perfectly scaled to safely accommodate highly sensitive advanced materials and industrial components without wasting expensive Nitrogen gas. The models and their capacities are:

Q3: What are the maximum and minimum operating temperatures? A: Designed for extreme-heat precision processing in oxygen-free conditions, the operating temperature range varies significantly depending on the specific model configuration you select:

Q4: What is the temperature distribution accuracy of the oven? A: Even while continuously maintaining a 20ppm nitrogen-rich environment at extreme temperatures, the DNN series utilizes an advanced forced convection system to deliver elite thermal control. The 360°C models provide a strict temperature deviation/distribution accuracy of ±5.0°C (at 360°C) with an internal temperature fluctuation of just ±0.3°C. The extreme 600°C models provide a temperature deviation of ±8.0°C (at 600°C) with a fluctuation of just ±0.5°C, ensuring highly uniform thermal profiling across the entire chamber.

Q5: How long does it take to reach the maximum temperature? A: Engineered with an ultra-highly gas-tight pressure chamber and high-power heating elements, the DNN series achieves rapid thermal recovery. The advanced thermal architecture ensures that the chamber quickly and safely reaches its respective maximum operating temperatures (360°C or 600°C) in approximately 60 to 90 minutes, drastically minimizing laboratory wait times while steadily maintaining the strict 20ppm anaerobic environment.

Q6: What are the internal and exterior materials, and what are the advantages of the insulator? A: To withstand extreme temperatures up to 600°C and prevent any microscopic gas leakage, the internal chamber is constructed from premium stainless steel plate, offering exceptional corrosion resistance and durability against high-heat outgassing. The exterior is robustly built from cold-rolled steel plate finished with a specialized chemical-proofing coating. Because these models reach extreme heat, the heavy-duty insulation utilizes advanced aluminosilicate cotton and ceramic materials. This perfectly seals the chamber, drastically minimizes heat loss, strictly prevents nitrogen gas leakage, lowers energy consumption, and keeps the exterior safe to the touch.

Q7: What applications is this oven suitable for and what are its key features? A: The DNN series is the ultimate instrument for the most highly sensitive thermal applications, including curing advanced semiconductor wafers, electronic component annealing, glass substrate annealing, and specialized ceramic debinding. It is specifically engineered for facilities that must process materials at extreme heat (up to 600°C) where even the slightest presence of oxygen (anything above 20ppm) would instantly cause severe oxidation, discoloration, or structural failure.

Q8: What are the built-in safety features? A: Safety is a paramount priority for Yamato, especially when combining extreme 600°C heat with anaerobic gases. The DNN series is equipped with a highly comprehensive suite of safety mechanisms, including an independent temperature overheating preventer, an oxygen concentration abnormality detection system, nitrogen pressure detection, and nitrogen flow detection. It also features Yamato's standard highly responsive self-diagnostic circuit (detecting sensor anomalies and heater disconnections), an overcurrent leakage protection circuit breaker, a key lock function, and a power failure compensation function.

Q9: What is the shelf load weight capacity? A: The robust stainless steel shelves included with the DNN series are structurally engineered to safely support heavy-duty sample loads of 30 kg per layer. They securely accommodate dense electronic components, large semiconductor batches, and heavy glass plates without warping or disrupting the highly pressurized inert airflow.

Q10: Is the price affordable while maintaining Japanese quality? A: Absolutely. Yamato is fiercely dedicated to providing incredibly cost-effective laboratory solutions. Even with its ability to maintain an extreme 20ppm oxygen-free atmosphere at a massive 600°C, the DNN series is deliberately NOT priced at a premium. This gives your laboratory direct access to an elite standard of Japanese manufacturing without breaking the budget. You receive an instrument built with over 130 years of Yamato’s strict quality control, rigorous testing, and rich engineering heritage, ensuring complete confidence in the long-term reliability and value of your investment.

Q11: When and why should we use this oven? A: You MUST choose the DNN series when your highly sensitive components require thermal processing that is completely free of oxidation risks (under 20ppm oxygen) AND requires extreme high heat (up to 600°C). Standard inert ovens typically max out at 360°C and cannot maintain 20ppm, while standard 600°C ovens will instantly destroy oxygen-sensitive materials. The DNN provides this uncompromised, specific dual-capability. Note: If you also require ''Class 100'' dust-free cleanroom specs alongside 20ppm, you would upgrade to the DTN series.

Q12: What standard ports and optional accessories are available? A: Standardly equipped with an integrated N2 flow meter and inlet for precise gas introduction, the DNN series is highly adaptable. To maximize utility, you can customize the unit with numerous optional accessories, including a real-time oxygen concentration display, extra stainless steel shelves, robust matching stands, specialized cable ports (30mm/50mm), a micro printer, a data logger, combination warning lights, external communication capabilities (RS485), and centralized monitoring software.

Q13: Can these ovens be customized to suit specific customer needs? A: Yes. Recognizing that every high-tech laboratory has distinct workflows, Yamato can customize the DNN series to a certain level to suit specific customer needs. Whether you require specific port placements for external testing cables, unique gas valve systems, or specialized centralized monitoring integrations for your extreme-heat production line, Yamato’s flexible manufacturing approach ensures your anaerobic oven perfectly matches your facility's operational requirements.

 

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