Spray Dryer (ADL312SC-A)

Spray Dryer (ADL312SC-A)

Kategori: ADL Series Tersedia
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Penerangan

Product Summary

New intelligent spray dryer with multiple functions and easy operation.

Features
-Features Adopting the method of instantaneously heating particle samples even if the samples with poor thermal stability are not easily oxidized, and get the uniform fine powder -The micro-powder after spraying has low moisture content, will not be oxidized, and no pollution -Products are directly dried into fine powder from solution or suspension samples without the need for filtration, separation, grinding, and other pre-processing and post-processing operations    associated with traditional drying methods, avoiding contamination -It can be connected to the GAS411C organic solvent recovery device to handle samples containing organic solvents -The drying chamber and cyclone use a quick assembly and disassembly structure, further improving operability -A standard lift platform is equipped for installing and removing accessories -The device is equipped with a power socket for stirrers (200-230V~1A), convenient for stirring the suspension while sampling -Use a unique peristaltic sampling pump, nozzle cooling mechanism, pulse nozzle cleaning mechanism, anti-blockage needle, etc ,to achieve diversity and stability in spray conditions
 
Attribute Specification
Model ADL312SC-A
Applicable samples Water-soluble & organic solvent (requires organic solvent recovery device)
Moisture evaporation capacity Max. 1500ml/h
Temp. adjusting unit setting range 0~240℃ (inlet temperature), 0~100℃ (outlet temperature)
Temp. adjusting accuracy Inlet temperature ±1℃
Drying air amount adjusting range 0.2~0.9 m3/min
Spray air flow adjustment range 0~30L/min
Spray pressure usage range 0.3~0.6MPa
Nozzle cleaning function Manual pulse air cleaning from the nozzle front end
External output Inlet temperature, outlet temperature output (4~20mA)
Temp. regulator Multi-PID control
Touch screen Temperature adjustment, blower, heater, liquid feed pump, pulse air switch, automatic needle, alarm display, operation curve
Control switch Selectable inlet temperature or outlet temperature control
Temp. sensor PT100 thermistor
Heater 3.2KW
Liquid feed pump Duct type liquid feed pump
Filter Suction filter, exhaust filter
Solvent recovery Use a solvent recovery device (sold separately)
Spray nozzle cooling structure Joints ×2, outer diameter Φ10.5mm (optional cooling water circulation device CF312L~B)
Spray air connection Joint outer diameter, Φ7mm
Exhaust vent diameter Φ50mm
Safety functions Inlet/outlet temperature overheating, liquid feed pump reverse, overcurrent leakage protection, nozzle connection abnormality
External dimensions W580 × D420 × H1125mm
Weight Approx. 96kg
Power Source 220-230V~ 50/60Hz 17-20A
Accessories Liquid feed hose ×2, exhaust hose (with 1 hose clamp) ×1, exhaust conversion joint, outlet temperature sensor, fuse, anti-static connection line, intake hose 5m, stand components, protective cover (COV20), GF301C glass assembly, exhaust joint, air tube A/B, manual


FAQ:
Q1: What are the unique features of the Yamato ADL312SC-A? A: The ADL312SC-A represents Yamato's highly reliable Standard Type intelligent spray dryer. Its defining unique feature is its ability to perform instantaneous heating of particle samples, ensuring that even materials with poor thermal stability are not easily oxidized, resulting in uniform fine powder with no pollution. It directly dries solution or suspension samples into fine powder without the need for filtration, separation, or grinding, effectively avoiding standard contamination. It features a multi-PID temperature regulator, a touchscreen interface, and a unique peristaltic sampling pump with an anti-blockage needle to ensure diverse and stable spray conditions.

Q2: What are the internal size, external size, and capacity in Liters for the ADL312SC-A? A: Because this is a continuous-flow fluid processing instrument rather than a static volumetric oven, its capacity is measured by its massive processing throughput. The ADL312SC-A delivers a highly efficient Moisture Evaporation Capacity of up to 1500 mL/h.

Q3: What are the maximum and minimum operating temperatures? A: Designed for rigorous and versatile spray drying, the temperature regulator setting range is divided into two highly precise zones:

Q4: What is the temperature distribution accuracy of the oven? A: Delivering perfect thermal control to airborne droplets requires phenomenal engineering. The ADL312SC-A utilizes a highly advanced multi-PID control system combined with a PT100 thermistor to provide a remarkably strict Temperature Adjusting Accuracy of ±1.0°C, ensuring your sensitive liquid samples are evaporated instantly and safely without thermal degradation.

Q5: How long does it take to reach the maximum temperature? A: Engineered with a highly optimized, high-power 3.2kW heater and a brushless suction blower, the ADL312SC-A achieves incredibly rapid thermal recovery. It is specifically designed to provide instantaneous heating to the droplets as they leave the nozzle, meaning the target droplet reaches evaporation temperatures in fractions of a second, drastically minimizing the time the sample is exposed to high heat.

Q6: What are the internal and exterior materials, and what are the advantages of the insulator? A: To ensure absolute zero contamination during the powdering process, the drying chamber, cyclone, and product collecting containers are constructed from premium Ultra-hard glass, allowing the researcher full visual observation of the spray state. The exterior is robustly built from cold-rolled steel plate finished with a specialized chemical-proofing coating. The major advantage of the quick-assembly glass structure is that it allows for effortless daily cleaning, assembly, and disassembly, drastically improving operability compared to rigid metal chambers.

Q7: What applications is this oven suitable for and what are its key features? A: The ADL312SC-A is highly suited for the drying of water-soluble samples. When seamlessly connected to the optional Yamato GAS510C organic solvent recovery device, it perfectly and safely processes organic solvents. It is the ultimate standard instrument for the development of food (milk powder, coffee, extracts), pharmaceuticals, new materials, inorganic chemistry (ceramics, magnetic materials), and sample coating.

Q8: What are the built-in safety features? A: Safety is a paramount priority for Yamato, especially when handling pressurized spray fluids and hot air. The ADL312SC-A is equipped with a highly comprehensive suite of safety mechanisms, including inlet and outlet temperature overheating protection, a liquid feed pump reverse function, an overcurrent leakage protection switch, and nozzle connection abnormality detection (active when connected to the GAS510C solvent recovery unit).

Q9: What is the shelf load weight capacity? A: Because this is an active Spray Dryer and not a static heating oven, it does not utilize traditional wire shelves for load bearing. Instead, its ''load capacity'' is defined by its fluid processing power. It features a highly efficient duct-type liquid feed pump that provides an impressive maximum moisture evaporation capacity of 1500 mL/h and a spray air flow adjustment range of 0~30 L/min, allowing it to seamlessly process substantial volumes of liquid suspensions without interruption.

Q10: Is the price affordable while maintaining Japanese quality? A: Absolutely. Yamato is fiercely dedicated to providing incredibly cost-effective laboratory solutions. Even with its elite touch-screen fluid dynamics and 1500mL/h processing power, the ADL312SC-A is deliberately NOT priced at a premium. This gives your laboratory direct access to an elite standard of Japanese manufacturing without breaking the budget. You receive an instrument built with over 130 years of Yamato’s strict quality control, rigorous testing, and rich engineering heritage, ensuring complete confidence in the long-term reliability and value of your investment.

Q11: When and why should we use this oven? A: You should specifically choose the ADL312SC-A when your laboratory requires a highly dependable, standard-type spray dryer to convert liquid samples into fine powders. It provides the perfect balance of robust 1500mL/h capacity, ±1°C thermal precision, and economical pricing, making it an essential foundational instrument for any advanced materials or food-science laboratory.

Q12: What standard ports and optional accessories are available? A: The ADL312SC-A is highly adaptable. It comes standardly equipped with external outputs for inlet/outlet temperatures (4~20mA), a service socket for an external stirrer (200-230V~1A), and an exhaust connection (Φ50mm). You can customize it with Yamato's GAS510C Organic Solvent Recovery Unit, GWS410 Solvent Washing Unit, various specialized fluid/air nozzle caps, and spray air compressors.

Q13: Can these ovens be customized to suit specific customer needs? A: Yes. Recognizing that every analytical laboratory has distinct workflows, Yamato can customize the ADL312SC-A to a certain level to suit specific customer needs. Whether you require specific nozzle aperture sizes (e.g., A=1.524mm vs 0.711mm), unique hardware integrations for solvent recovery, or specialized data output terminals for your production line, Yamato’s flexible manufacturing approach ensures your spray dryer perfectly matches your facility's operational requirements.

 

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