The SA-DF1080 is a high-precision workstation specifically engineered for the complex processing of multi-conductor sheathed cables. Designed for products such as USB data cables, power cords, and headphone wires, this machine automates the difficult task of aligning, stripping, and crimping up to 14 internal core wires in a single synchronized operation.
By replacing traditional manual multi-step processing with a "one-touch" automated cycle, the SA-DF1080 ensures micron-level positioning accuracy while significantly reducing labor fatigue and production bottlenecks.
Advanced Multi-Core Processing: Capable of handling 2 to 14 internal cores simultaneously. Once the outer jacket is pre-stripped, the machine automatically straightens, cuts, strips, and crimps the terminals.
Full Motor-Driven Precision: Unlike pneumatic systems, the translation and stripping actions are driven by high-torque motors, ensuring highly repeatable positioning without the need for manual screw adjustments.
Intelligent Recipe Management: The English color touch-screen interface allows you to save custom parameters for different wire types in a built-in database. Switch between products instantly with a "one-key" recall.
Integrated Workspace Management: Equipped with an automatic paper reel for terminal strips, a built-in terminal cutter, and a specialized waste suction device to maintain a clean, high-efficiency production environment.
PLC-Controlled Accuracy: The core control system utilizes a high-speed PLC to manage all moving parts (stripping, translation, and wire straightening), delivering professional-grade assembly quality.
| Specification | Model: SA-DF1080 | Model: SA-DF1090 |
| Primary Functions | Auto-Straightening, Cutting, Stripping & Crimping | Auto-Straightening, Cutting, Stripping & Crimping |
| Compatible Cable Types | Multi-Core Sheathed & Flat Cables | Multi-Core Sheathed & Flat Cables |
| Core Number Range | 2 - 14 Cores | 2 - 14 Cores |
| Applicable Wire Size | AWG #22 - #30 | AWG #22 - #30 |
| Jacket Strip Length | 35 mm - 48 mm | 20 mm (Compact Version) |
| Inner Core Strip Length | 0 mm - 10 mm | 0 mm - 10 mm |
| Production Speed | 1,000 - 1,300 PCS / Hour | 1,000 - 1,300 PCS / Hour |
| Crimping Force | 2.0 Ton (Standard) | 2.0 Ton (Standard) |
| Machine Stroke | 30 mm | 30 mm |
| Parameter | Performance Standard |
| Power Supply | AC 110V / 220V (50 - 60 Hz) |
| Rated Power | 750 W |
| Display Interface | Full Color LCD Touch Screen (PLC Controlled) |
| Machine Weight | Approx. 350 KG |
| Dimensions (L x W x H) | 1500 x 600 x 1450 mm |
Data & Communication: USB 2.0/3.0 cables, HDMI internals, and multi-pin signal wires.
Consumer Electronics: Headphone cables, speaker wires, and complex internal harness assemblies.
Power & Industrial: Small-gauge multi-core power cables for appliances and control systems.
On-Site Core Calibration: Our local engineers provide professional setup to ensure the straightening and stripping modules are perfectly aligned for your specific multi-core cable configurations.
Technical Training: We offer comprehensive on-site training to help your operators master the "one-key" recipe switching for different pin counts.
Fast-Response Maintenance: Local availability of precision blades, motors, and spare parts to ensure zero downtime for your production line.
Malaysia
