The SA-TH88 is a comprehensive, high-speed automation solution designed for the complex processing of multi-core sheathed wires. This integrated system streamlines production by performing wire arranging, precision cutting, stripping, terminal crimping, and plastic housing insertion in a single, continuous operation.
Engineered for the automotive and high-end electronics industries, the SA-TH88 replaces multiple manual stations, ensuring 100% assembly consistency while significantly reducing labor overhead.
Full-Cycle Integration: Completes wire alignment, stripping, crimping, and housing insertion in one pass. It is the ultimate solution for reducing the "human error" factor in connector assembly.
High-Precision Motion Control: Powered by high-speed closed-loop stepper motors and a 10-port motion control card, providing the accuracy of high-end servo systems at a more cost-effective investment point.
Modular Mechanical Design: Built using a "Motor + Screw + Guide Rail" modular architecture. This ensures a compact footprint, high mechanical stability, and extremely easy maintenance.
Universal Applicator Support: Standardized for high-precision OTP molds, but fully compatible with 2000-style, JAM, and specialized Korean molds to suit your existing tooling inventory.
Advanced Quality Assurance (Optional): Can be equipped with CCD Visual Color Sequence Detection and defective pressure sensors to identify and reject faulty crimps or incorrect housing insertions automatically.
Intelligent Interface: Features a high-definition color touch screen with standard English and Chinese operation modes, allowing for rapid parameter adjustments and recipe saving.
| Specification | Details |
| Model | SA-TH88 |
| Compatible Wire Types | AV, AVS, AVSS, CAVUS, KV, KIV, UL, IV Teflon, Fiber, etc. |
| Applicable Wire Diameter | 0.8 mm - 2.5 mm |
| Crimping Force Options | 1.5T / 2.0T / 3.0T |
| Core Stripping Length | 0.5 mm - 10.0 mm |
| Cutting Tolerance | 0.05 mm - 0.1 mm |
| Machine Stroke | 30 mm (Customizable) |
| Display Interface | HD Color Touch Screen (English / Chinese) |
| Core Count | Minimum Stripping Length |
| 2 to 5 Cores | 40 mm |
| 6 to 12 Cores | 50 mm |
| Parameter | Performance Standard |
| Power Supply | 200V - 240V (50/60Hz) |
| Rated Power | 3000 W |
| Required Air Source | 0.5 - 0.7 Mpa |
| Machine Weight | 240 KG |
| Dimensions (L x W x H) | 1750 x 900 x 1400 mm |
Automotive Wire Harnesses: Processing multi-core sensor cables and internal cabin wiring with housing assembly.
Home Appliances: High-speed production for control panels requiring multi-pin connector housings.
Industrial Equipment: Reliable assembly for multi-core power and signal cables in automation machinery.
On-Site Installation & Calibration: We provide local setup to ensure the housing insertion modules are perfectly aligned with your specific plastic connector brands.
Technical Support & Training: Comprehensive operator training is provided by our Penang-based technical team to ensure your factory achieves maximum ROI.
Local Maintenance: Fast response for troubleshooting and local stock of wear-and-tear parts to prevent production downtime.
Malaysia
