The SA-SL663 is a high-level automated solution engineered for the high-precision assembly of automotive wire harness connectors. Featuring an innovative 4-station turntable structure, this machine allows for the simultaneous processing of up to four different types of blind plugs and seals.
By integrating a carrier circulation system and a secondary pressing function, the SA-SL663 ensures maximum throughput and unmatched consistency in insertion depth, making it an essential asset for Tier-1 automotive suppliers.
Dynamic 4-Station Turntable: Innovative design allows for simultaneous loading, unloading, and insertion. While one station inserts a plug, the operator or robot can safely load the next connector.
Superior Flexibility: Built-in feeding systems support up to 4 different plug types. Operators can switch between plug specifications via the software interface without mechanical teardowns.
Secondary Depth Calibration: Includes a dedicated secondary pressing function that ensures all blind plugs reach the exact specified depth, guaranteeing IP-rated seal integrity.
Integrated Quality Detection: Features comprehensive sensors to detect missing, multiple, or incorrect insertions. The system automatically segregates NG (No-Good) products to ensure zero-defect outflow.
Rapid Tooling Changeover: The modular "Quick-Change" design allows for production switching by simply replacing the carrier, guide rails, or fixture plates.
User-Friendly HMI: Equipped with an intuitive graphical touch-screen interface for easy parameter setting, timing adjustments, and real-time status monitoring.
| Specification | Details |
| Model Number | SA-SL663 |
| Insertion Speed | 0.5 - 1.0 Seconds / Hole (Depending on plug type) |
| Storage Capacity | 2 to 8 Sets of Seals (Based on seal dimensions) |
| Compatible Plug Types | Special-shaped blind plugs, Soft blind plugs, & Blind rods |
| Processing Accuracy | +/- 1.0 mm |
| Operation Interface | Color LCD Touch Screen with HMI |
| Safety Features | Full Protective Enclosure & Industrial Safety Interlocks |
| Power Supply | 220V / 50Hz |
| Rated Power | 2.5 kW |
| Machine Weight | 950 kg |
| Dimensions (L x W x H) | 1600 x 1300 x 1900 mm |
Automotive Wire Harness Assembly: High-volume insertion of waterproof seals and blind plugs for ECU and sensor connectors.
Complex Multi-Seal Connectors: Perfect for production lines requiring multiple plug types on a single connector housing.
Zero-Defect Manufacturing: Essential for facilities requiring automated NG product separation and data-driven quality tracking.
On-Site Integration: We provide local technical support to integrate the SA-SL663 into your existing automotive production workflow.
Customized Fixturing: Our team can assist in designing and supplying custom fixture plates and guide rails for your specific connector models.
Local Maintenance & Training: We offer comprehensive operator training and preventative maintenance services to ensure 24/7 production stability.
Malaysia
