The SA-DZX850-SL is an advanced, fully automated wire processing system designed for complex terminal assembly. This machine excels at high-speed cutting, stripping, and double-head twisting, followed by precision tinning on one end and high-quality crimping on the other. It is engineered for manufacturers who demand absolute stability and low maintenance in high-volume production.
Premium Motion Control: Equipped with 5 sets of Mitsubishi Servo Motors, the system provides unmatched control over rotation, tin dipping, and stripping. The precision screw and double guide rail architecture ensure micron-level accuracy.
Intelligent Diagnostics: Every built-in circuit features real-time signal monitoring. Any abnormality is immediately flagged, making troubleshooting simple and reducing production downtime.
Optimized Wire Handling: Features a specialized "instant replacement" design for switching between long and short wire processing—no need to replace the rear stripping clamp.
Wire Core Protection: The ultra-wide knife edge prevents core damage, while a dedicated air-blowing device at the large leakage port ensures all rubber debris is collected cleanly.
Integrated Environmental Control: Includes a built-in smoke recovery system and dedicated pipelines for collecting rosin, tin slag, and ash, keeping your workspace clean and compliant.
Anti-Corrosion Durability: All internal accessories are crafted from high-grade anti-corrosion materials to resist chemical wear from flux and soldering, extending the machine's service life.
| Feature | SA-DZX850-SL (Premium) | SA-DZX850-HC (Standard) |
| Motion System | 5 Sets Mitsubishi Servo | 5 Sets Inovance Servo |
| Primary Functions | Cut, Strip, Double-End Twist, Tin & Single-End Crimp | |
| Wire Gauge Range | AWG#32 to AWG#16 | AWG#32 to AWG#16 |
| Cutting Length | 20 to 850 mm (Customizable) | 20 to 850 mm |
| Stripping Length | 0.1 to 11.0 mm (Both ends) | 0.1 to 11.0 mm |
| Twisting/Tinning Depth | 2.0 to 10.5 mm | 2.0 to 10.5 mm |
| Production Rate | 1,300 to 1,500 pcs / hour | 1,300 to 1,500 pcs / hour |
| Transmission | Precision Screw + Guide Rail + Reducer | Precision Screw + Guide Rail |
| Twisting Method | Digital Operation (Motor Drive) | Digital Operation |
To ensure 100% quality output, the machine is equipped with multiple sensors:
Crimping Force Detection: Monitors the integrity of every terminal crimp.
Wire Status: Detects wire absence and knotting.
System Monitoring: Continuous air pressure and abnormal signal tracking.
Waste Management: Integrated collection for terminal waste, flux, rubber debris, and tin slag.
Power Supply: 220V AC, 50Hz
Air Pressure: Up to 6.0 kg
Weight: 400 kg
Dimensions: 1720 x 750 x 1400 mm
Local Technical Support: We provide on-site installation, operator training, and annual maintenance locally.
Spare Parts Stocked: We maintain a local inventory of blades, heaters, and sensors to ensure zero downtime for your line.
Customization Ready: Whether you need non-standard cutting lengths or specific terminal feeders, we can customize the SA-DZX850 to your needs.
Malaysia