Cooling Tower Pump Rewinding motor

Cooling Tower Pump Motor Rewinding | Expert Repair & Reliability Service by EKG (Malaysia) Sdn Bhd

When Your Cooling Tower Pump Motor Burns Out, We Restore It to Peak Performance.
A failed motor on your cooling tower pump brings the entire heat rejection process to a halt, risking chiller shutdown and operational downtime. EKG (Malaysia) Sdn Bhd provides professional, precision motor rewinding services to restore your pump motor’s reliability, efficiency, and longevity. Using high-quality materials and expert craftsmanship, we ensure your rewound motor meets or exceeds its original performance specifications.

Signs Your Pump Motor Needs Rewinding:

• Motor has burned out—smell of burnt insulation or visible damage to windings

• Insulation failure indicated by low megohm readings (Megger test)

• Overheating and frequent thermal overload trips

• Ground fault or short circuit within the motor windings

• Age-related degradation leading to reduced efficiency and power issues

Our Professional Motor Rewinding Process:

1. Diagnostic Testing: Comprehensive analysis including insulation resistance (Megger), surge, and winding resistance tests to confirm rewind necessity.

2. Precision Stripping & Preparation: Careful removal of old windings, cleaning of stator slots, and inspection of core integrity.

3. Expert Rewinding: Installation of new, high-temperature (Class F or H) insulation and magnet wire, custom-wound to original OEM specifications.

4. Varnishing & Baking: Vacuum Pressure Impregnation (VPI) or dip-and-bake process to seal windings against moisture, vibration, and contaminants.

5. Post-Rewind Testing & Balancing: Full-load performance testing, efficiency verification, and dynamic balancing to ensure smooth operation.

Why Choose EKG for Cooling Tower Pump Motor Rewinding?

• HVAC Motor Specialists: We understand the specific demands of continuous-duty cooling tower applications.

• Quality Materials: We use premium-grade copper windings and high-class insulation for durability in humid, outdoor conditions.

• Speed & Reliability: Our workshop efficiently manages rewind projects to minimize your system downtime.

• Performance Guarantee: We provide a warranty on our rewind workmanship and materials.

• Cost-Effective Solution: A professional rewind is often 30-50% less expensive than a brand-new motor, extending the asset’s life significantly.

Don’t Replace When You Can Expertly Repair.
Save capital and avoid extended downtime. Contact EKG (Malaysia) Sdn Bhd for a reliable, high-quality motor rewinding service that gets your cooling tower pump back online fast.

Call or WhatsApp for a free motor assessment and a competitive quote for rewinding today!