anti vibration mat Sibu | EPDM anti vibration pad Sarawak | rubber vibration pad supplier Sabah | noise reduction rubber pad Brunei | machine base vibration pad Miri: Pilihan Utama di Kota Kinabalu, Sabah, Malaysia Rugaval Rubber Sdn Bhd

Penerangan

Anti-Vibration Rubber Pad Industrial Rubber Shock & Vibration Isolator

Manufacturer: RUBASIA RUBBERTECH INDUSTRIES
Country of Manufacture: Malaysia
Market Focus: Borneo – Sabah Sarawak Brunei

Technical Overview

RUBASIA’s Anti-Vibration Rubber Pad is a precision-engineered elastomeric isolator designed to absorb and dissipate mechanical vibrations, impact loads, and operational noise in heavy-duty industrial and commercial equipment.

It is manufactured from high-density elastomer compounds (NR, SBR, EPDM, or Neoprene) that comply with ASTM D2000 and ISO 4633 standards for mechanical performance, durability, and environmental resistance.

Detailed Technical Specifications

Parameter	Specification	Description / Function
Material Composition	Natural Rubber (NR) / SBR / EPDM / Neoprene (CR)	Choice of elastomer based on environment, temperature, and oil exposure
Manufacturing Process	Compression Moulded / Vulcanized Solid Rubber	Ensures uniform density, surface flatness, and internal stress-free structure
Color	Black (standard)	Custom color options upon request
Surface Texture	Ribbed / Grooved (Cross or Diagonal Pattern)	Increases friction and grip; prevents equipment slippage
Density (ASTM D297)	1.25 – 1.45 g/cm³	Optimized for vibration damping and load distribution
Hardness (Shore A, ASTM D2240)	45 ±5	Soft isolation (low-frequency)
	60 ±5	Standard industrial use
	70 ±5	Heavy-load, high-frequency vibration
Tensile Strength (ASTM D412)	≥ 12 MPa (NR/SBR) / ≥ 10 MPa (EPDM)	High tensile strength resists tearing and deformation
Elongation at Break (ASTM D412)	≥ 300%	Maintains elasticity under dynamic compression
Compression Set (ASTM D395)	≤ 20% after 22 hrs at 70°C	Ensures recovery after prolonged loading
Tear Strength (ASTM D624)	≥ 25 kN/m	Resists edge tearing under shear and impact load
Resilience (ASTM D2632)	≥ 50%	Effective rebound property; ideal for shock absorption
Temperature Resistance	-30°C to +100°C (EPDM) / -20°C to +80°C (NR)	Suitable for tropical outdoor and indoor environments
Load Bearing Capacity	Up to 20 Tons/m² (Static Load)	Excellent structural stability
Dynamic Modulus (Gd)	0.5 – 1.2 MPa	Balances vibration attenuation and support stiffness
Damping Ratio (ξ)	0.08 – 0.15	Efficient vibration energy dissipation
Coefficient of Friction (μ)	0.85 (dry) / 0.65 (wet)	Prevents sliding even in moist environments
Ozone Resistance (ASTM D1149)	No cracking after 96 hrs @ 50 pphm	Designed for outdoor tropical exposure
Water Absorption (ASTM D471)	< 1%	Non-porous structure; does not absorb moisture
Oil & Chemical Resistance	Good (EPDM, Neoprene)	Withstands lubricants, cleaning agents, and mild solvents
UV Resistance	Excellent (EPDM)	No degradation under continuous sunlight
Electrical Insulation (ASTM D257)	≥ 10¹ p Ω	Non-conductive; suitable for electrical machinery bases
Fire Retardancy (Optional)	UL94 HB / V-0	Custom fire-resistant formulation available
Dimensional Tolerance	±1 mm (thickness)	Precision-cut for industrial consistency

Available Standard Sizes

Thickness (mm)	Width (mm)	Length (mm)	Typical Use Case
10	300	1000	Light machinery, compressors, HVAC units
15	300	1000	Medium industrial equipment
20	300	1000	Heavy vibration isolation for generators, pumps
Custom	up to 1000	up to 2000	OEM, special projects, and structural pads

(Custom-cut sizes, pre-drilled holes, and laminated pads available upon order.)

Material Performance Comparison

Property	NR/SBR Blend	EPDM	Neoprene (CR)
Temperature Resistance	-20°C to +80°C	-30°C to +120°C	-25°C to +100°C
Oil Resistance	Fair	Poor	Excellent
Weather & Ozone Resistance	Good	Excellent	Excellent
Tensile Strength	Excellent	Very Good	Good
Vibration Damping	Excellent	Excellent	Very Good
UV Resistance	Moderate	Excellent	Excellent
Cost Efficiency

Structural Design Features

1. Ribbed Anti-Slip Surface

Both faces are grooved in a cross-hatch or chevron pattern.
Ensures high friction coefficient and prevents movement under dynamic load.
Ideal for polished concrete or metal bases in workshops, plants, and hospitals.

2. Reinforced Internal Layer (Optional)

Galvanized steel mesh reinforcement (0.8mm thick) for extra compressive stability.
Recommended for high-load applications such as engine test benches or press machines.

3. Precision Vulcanization

Controlled curing under high pressure ensures consistent Shore hardness.
Homogeneous molecular bonding eliminates weak zones and ensures dimensional accuracy.

4. Load Distribution

Evenly spreads machine load over a large contact area.
Prevents point stress on concrete floors and extends both pad and floor life.

Performance Efficiency Chart

Machine Type	Weight (kg)	Operating Frequency (Hz)	Recommended Pad Type	Vibration Reduction Efficiency
Air Compressor	500–1000	20–30	NR/SBR 15mm (60 Shore A)	80–85%
Chiller Unit	2000–4000	15–25	EPDM 20mm (65 Shore A)	85–90%
Generator Set	3000–7000	10–20	Neoprene 20mm (70 Shore A)	90%
CNC Machine	1000–3000	25–40	NR/SBR 15mm (60 Shore A)	80%
Water Pump	500–1500	30–50	EPDM 10mm (55 Shore A)	75–80%

Engineering Compliance Standards

Standard	Description
ASTM D2000	Rubber material classification and quality control
ASTM D412	Tensile and elongation testing
ASTM D2240	Hardness (Shore A) test
ASTM D395	Compression set and recovery rate
ASTM D1149	Ozone resistance performance
ISO 4633	Elastomeric materials for vibration isolation
BS 903	Physical testing of rubber materials
UL94	Flammability standard (optional fire-retardant grade)

Environmental Suitability (Borneo Tropical Conditions)

Ozone Stability: Ideal for coastal regions (Labuan, Kota Kinabalu, Miri, Bintulu).
Humidity Resistance: Non-hygroscopic, stable in high-humidity zones (Kuching, Sibu, Limbang).
Thermal Endurance: Withstands machine room heat and outdoor sunlight (Brunei, Tawau, Seria).
Non-Corrosive: No rust or degradation even in marine or chemical plants.

Recommended Installation Configuration

Installation Type	Pad Thickness	No. of Layers	Load Range per Foot (kg)	Notes
Light Equipment	10mm	Single	100–300	Compressors, fans
Medium Equipment	15mm	Single	300–800	Chillers, pumps
Heavy Equipment	20mm	Single / Double	800–1500	Generator, CNC machines
Extra Heavy Industrial	20mm	Double with steel mesh	1500–3000	Press machines, turbines

Product Options

Standard Grade: NR/SBR blend – for general industrial and commercial use
EPDM Grade: For outdoor, weather, UV, and chemical exposure
Neoprene Grade: For oil and grease environments (machine rooms, engine bays)
Fire-Retardant Grade: UL94 certified compound for safety compliance
Custom-Fabricated Pad: CNC-cut, hole-punched, or laminated versions for OEM projects

RUBASIA Supply Coverage

Sabah: Kota Kinabalu, Sandakan, Tawau, Lahad Datu, Keningau, Ranau, Papar, Tuaran, Tenom, Beaufort, Sipitang, Kudat, Kota Belud, Penampang, Putatan, Semporna, Tambunan, Kunak, Beluran.
Sarawak: Kuching, Miri, Sibu, Bintulu, Kapit, Limbang, Sarikei, Mukah, Betong, Sri Aman, Samarahan, Serian, Bau, Lundu, Marudi, Lawas.
Brunei: Bandar Seri Begawan, Kuala Belait, Seria, Tutong, Jerudong, Temburong.

Lebih maklumat tentang Rugaval Rubber Sdn Bhd