The compressor oil in an air-cooled chiller serves as a critical lubricant, reducing friction, heat buildup, and component wear. Over time, oil can degrade, become contaminated, or lose its lubrication properties, leading to higher energy consumption, increased wear, and potential system failures. Regular oil sampling and analysis help detect early warning signs of oil degradation, contamination, and refrigerant leaks, ensuring optimal chiller performance, efficiency, and longevity. EKG (Malaysia) Sdn Bhd provides comprehensive oil sampling and analysis services, helping businesses maintain peak chiller operation and prevent costly breakdowns.
Our ISO-certified oil sampling and analysis services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Frequent Overheating & System Shutdowns – Compressor experiencing high operating temperatures due to poor oil quality. Chiller shutting down unexpectedly due to inadequate lubrication.
Dark, Sludgy, or Foamy Oil – Oil appearing discolored or thickened, indicating oxidation or contamination. Presence of foam or refrigerant leaks, reducing lubrication efficiency.
Increased Energy Consumption & Reduced Cooling Efficiency – Compressor working harder due to poor lubrication, leading to higher power bills. Chiller failing to maintain stable cooling output.
Metal Particles & Contaminants in Oil – Wear particles from bearings, seals, and internal components causing damage. Dirt, debris, and refrigerant contamination affecting oil integrity.
Unusual Compressor Noises & Vibrations – Grinding or knocking sounds due to poor lubrication and internal friction. Excessive vibration indicating improper oil circulation.
Oil Sample Collection & Extraction – Collect oil samples from the compressor system using industry-standard methods. Ensure proper handling and contamination-free sampling.
Viscosity & Lubrication Performance Testing – Measure oil viscosity to determine lubrication effectiveness. Identify any deviations from manufacturer specifications.
Contaminant Detection & Filtration Efficiency Assessment – Detect moisture, dirt, metal shavings, and refrigerant leaks. Assess oil filter performance and contamination buildup.
Total Acid Number (TAN) & Oxidation Stability Analysis – Measure acid buildup in the oil, indicating degradation and potential corrosion. Evaluate oil’s thermal stability and resistance to breakdown.
Wear Particle Analysis & Compressor Health Assessment – Identify metal particles and wear debris from compressor components. Provide insights into early-stage mechanical failures.
Oil Change & Lubrication Optimization Recommendations – Recommend oil filtration, purification, or full oil replacement. Suggest preventive maintenance measures to extend oil life.
Comprehensive Reporting & Maintenance Plan – Provide detailed reports with oil condition results. Develop customized maintenance schedules for long-term chiller efficiency.
Certified HVAC Experts – Specialists in oil analysis, lubrication management, and chiller optimization.
ISO-Certified Testing Procedures – Ensuring accurate and reliable oil quality assessments.
Preventive Maintenance Approach – Identifying early warning signs to prevent costly failures.
Fast & Reliable Service – Delivering quick turnaround times and expert recommendations.
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce maintenance costs and improve efficiency.
Prevent compressor damage, poor cooling efficiency, and high operational costs with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller oil sampling and analysis services. Our certified technicians provide detailed oil testing, contamination detection, and lubrication system optimization to keep your HVAC system running at peak performance.
Need professional oil sampling and analysis? Contact us now! We provide expert chiller maintenance services across Malaysia!
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