Air-cooled chiller abnormal vibration detection

Air-Cooled Chiller Advanced Vibration Diagnostics | Maximize Efficiency with EKG (Malaysia) Sdn Bhd

What Sets Advanced Vibration Diagnostics Apart

Captures high-frequency data missed by standard inspections

Pinpoints component-level faults (fans, motors, compressors, supports)

Identifies early-stage problems before physical damage occurs

Provides a data-driven foundation for predictive maintenance

Enhances reliability, safety, and equipment longevity

What We Analyze

• Compressor vibration signatures (scroll, screw, or reciprocating)

• Fan motors and blades for imbalance or loose components

• Mounting frames and bases for structural resonance or shifting

• Tube bundle harmonics and vibration from refrigerant flow turbulence

• Motor coupling and alignment performance

Our Advanced Diagnostics Process

• Sensor-Based Monitoring
  We deploy accelerometers, velocity sensors, and triaxial vibration analyzers to record real-time data from multiple points on the chiller unit.

• Frequency Spectrum Analysis
  We interpret vibration data through FFT (Fast Fourier Transform) and time waveform analysis to detect imbalances, looseness, misalignment, or bearing faults.

• Baseline Comparison
  We compare your system’s current vibration profile against OEM benchmarks and previous maintenance records to detect deterioration over time.

• Root Cause Identification
  Each vibration anomaly is traced to its source, whether mechanical, electrical, or structural.

• Detailed Reporting and Recommendations
  We deliver a comprehensive report that includes:

  • Vibration readings with critical thresholds

  • Identified mechanical issues and severity levels

  • Recommended corrective actions (e.g., part replacement, realignment, balancing)

Benefits of Advanced Vibration Diagnostics

• Enables early intervention and avoids major breakdowns

• Minimizes unexpected downtime and repair costs

• Optimizes chiller performance and energy efficiency

• Supports condition-based maintenance strategies

• Enhances overall HVAC system reliability and safety

Why Choose EKG (Malaysia) Sdn Bhd?

• Experts in mechanical diagnostics and HVAC system optimization

• Use of advanced diagnostic tools and certified vibration analysts

• Experience across all major air-cooled chiller brands and models

• Fast, on-site service with actionable insights

• Follow-up support including corrective repair and system tuning

Final Thoughts

Early detection saves time and money. With EKG (Malaysia) Sdn Bhd’s air-cooled chiller advanced vibration diagnostics, you get deep insight into your system’s mechanical health—ensuring long-term performance, safety, and energy savings. Contact us today to schedule a diagnostic check or learn more about our vibration monitoring programs.