Deskripsi
Applications
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Dry sanding and surface finishing for metal materials
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Metal sheet and plate surface processing
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Deburring and surface calibration
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Industrial metal finishing applications
Introduction of deburring and chamfering equipment
Equipment application: sheet metal processing, stainless steel plate and workpiece
Internal diagram of the device
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Features:
W series deburring machine is a device processed by brushing rollers. It is mainly used in the surface treatment of flat plates in the sheet metal industry, such as laser, plasma cutting, digital punching, plate reduction, mechanical processing and other equipment. burr removal and corner chamfering.
Device function:
Introduction of brush roller
1.The brush roller is used to remove burrs and smooth edges at the corners of the workpiece;
2. The number of ST63W brush rollers is two groups;
The number of ST100W brush rollers is three groups, six;
The number of brush rollers for ST130W is four groups, eight;
3. ST100W brush roller specifications: ø300mm*460mm (length)*2,ø,300mm*350mm*4;
ST130W brush roller specification: ø300mm*400mm(length)*8; gauze strip size specification: length 80mm*width 5mm;
4. The number of brush rollers is two groups;
5. The brush roller can be lifted and lowered independently;
6. It runs in the way of public rotation and frequency control;
7. The rotation speed of the brush roller is 876m/min, and the revolution speed is 14.6r/min;
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Conveying device
1. Adopt heat-resistant and corrosion-resistant thickened conveyor belt, with high elasticity and high strength;
2. Conveyor belt deviation correction device, conveyor belt edge detection, cylinder execution, to prevent conveyor belt deviation;
3. The vacuum adsorption worktable is used for processing thin plates and small workpieces;
4. The height of the working table is positioned by the magnetic scale, which makes the positioning more accurate;
5. Workbench height: 0.5-100mm;
6. Conveyor belt frequency conversion speed regulation 0.5-5m/min;
7. Use K series reducer;
8. Conveyor belt cleaning device
Accessories brand
1. Low-voltage electrical appliances: Korea LS
2. Contactor: Siemens, Germany
3. Touch screen: MCGS
4. PLC control system: Taiwan brand
5. Inverter: Taiwan brand
6. Photoelectric switch: Autonics
7. Solenoid valve: AirTAC Taiwan
8. Reducer: German Dailer K series reducer
9. Main motor: domestic motor
Frame
1. The frame is quenched to improve the hardness, strength and wear resistance to meet the performance of the frame;
2. The integral frame welding process makes the frame structure more stable;
3. The precision milling machine makes the equipment more precise and the installation size more accurate.
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Technical parameters
|
Model |
ST63W |
ST100W |
ST130W |
|
Effective processing width |
630mm |
1000mm |
1300mm |
|
Processing thickness |
0.5-100mm |
0.5-100mm |
0.5-100mm |
|
Transfer speed |
0.5-5m/min Frequency |
0.5-5m/min Frequency |
0.5-5m/min Frequency |
|
Brush roller speed |
876r/min |
876r/min |
876r/min |
|
Brush roller revolution |
14.6r/min |
14.6r/min |
14.6r/min |
|
Brush roller quantity |
4 unit |
6 unit |
8 unit |
|
Conveyor belt speed |
|
0.5-5m/min |
0.5-5m/min |
|
Brush roller |
1.5kw*2 |
2.2kw*1,1.5kw*2个 |
2.2kw*4 |
|
Brush roller revolution motor power |
0.75kw |
0.75kw |
0.75kw |
|
Brush roller lift motor power |
0.37kw |
0.37kw |
0.55kw |
|
Transmission motor power |
1.5kw |
1.5kw |
1.5kw |
|
Lifting motor power |
0.55kw |
0.55kw |
0.55kw |
|
Vacuum adsorption motor power |
15kw |
15kw |
15kw |
|
Cleaning brush roller motor power |
|
0.37kw |
0.37kw |
|
Total motor power |
21.17kw |
23.74kw |
27.52kw |
|
Brush Roll Configuration |
Thousand silk roll |
Thousand silk roll |
Thousand silk roll |
|
Operating Voltage |
380V 50HZ |
380V 50HZ |
380V 50HZ |
|
Impeller size |
|
|
Ø300mm*400mm*8 |
Product comparison before and after processing
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Optional function
Pulse filter cartridge dust collector (with spark catcher)
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In order to ensure the timely and effective collection and treatment of the floating dust generated in the process, the deburring equipment must be equipped with dust removal equipment during the normal use of the wire drawing and deburring equipment.
Dust collector features:
1. The imported filtration system adopts double-cartridge filter, which has large filtration area, less space occupation, high filtration precision, high ventilation rate, and easy cleaning;
2. The pulse automatic cleaning system automatically cleans the filter to keep the surface of the filter clean;
3. Pulse backflushing cleaning system, the filter element can be reused by cleaning;
4. The power adopts turbulent blower, aluminum alloy body, large suction, low noise, no vibration
5. The spark catcher is used to treat some high temperature and spark-containing flue gas to eliminate sparks in the flue gas, so as not to burn the bag filter accessories filter bag.
Equipment protection system
1.The ammeter is used to monitor the starting current of the equipment and play a protective role;
2. Pneumatically controlled eccentric contact roller, which can be lifted and lowered independently. When the equipment fails, the contact roller will automatically rise to protect the sheet from damage;
3. Double emergency stop switches at the front and rear, when the equipment is in an emergency, the equipment can be stopped immediately to protect personal safety;
4. Conveyor belt cleaning system, which can timely and effectively clean the dust on the surface of the conveyor belt, keep the surface of the conveyor belt clean, and have a longer service life;
5. Belt break protection, when the abrasive belt suddenly breaks, the equipment will automatically stop running to protect the equipment from damage and ensure personal safety;
Product comparison before and after processing
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Vacuum adsorption workbench high pressure fan
In order to meet the processing of different products of customers, a vacuum adsorption table (high-speed vacuum fan) is used, which can effectively solve the processing of smaller workpieces.
Features:
1. Large air volume and strong wind pressure;
2. Independent space, equipped with sound insulation cotton, low noise;
3. Pulse vibration, filter cotton, reduce VOC emissions.
Service Coverage in Malaysia & Singapore
We supply metal sanding machines to manufacturers and processing factories across Malaysia and Singapore.
Local installation, commissioning, and technical support are available.
FAQ
Q: What is a metal sanding machine used for?
A: It is used for dry sanding and surface finishing of metal sheets and plates in industrial applications.
Q: What is the difference between dry and wet metal sanding?
A: Dry sanding is suitable for general metal finishing, while wet sanding helps reduce heat and dust in specific applications.
Q: Is installation and training provided in Malaysia and Singapore?
A: Yes. Local installation, commissioning, and technical support are available in Malaysia and Singapore.
Q: Do you provide after-sales service and maintenance support?
A: Yes. We provide local after-sales service and maintenance support.
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