Expert, precision replacement to restore leak-free operation and reliability.
Mechanical seal failure is a leading cause of pump downtime. EKG Malaysia provides professional seal replacement services for all centrifugal pump types, using quality parts, proper installation techniques, and root-cause analysis to ensure long seal life and prevent rapid recurrence.
Signs You Need Seal Replacement:
Visible, continuous leakage at the pump shaft.
Increased makeup fluid in closed-loop systems.
Reduced pump performance due to air ingress.
Seal alarm activation on monitored systems.
Our Professional Replacement Process:
1. Diagnosis & Preparation
Identify seal type, size, and materials from existing pump/model.
Conduct root-cause analysis of failure (e.g., dry run, cavitation, misalignment, chemical attack).
Source the correct OEM-equivalent or upgraded seal.
2. Precision Removal & Inspection
Safe pump isolation, drainage, and disassembly.
Careful removal of old seal, noting installation orientation.
Inspection of shaft/sleeve for wear, scoring, or corrosion. Machining/replacement if necessary.
Cleaning of seal chamber.
3. Correct Installation
Verification of seal chamber dimensions and squareness.
Laser shaft alignment prior to reassembly (critical for seal life).
Careful installation following OEM procedures—ensuring no damage to seal faces, proper spring compression, and correct setting.
Use of appropriate lubrication and installation tools.
4. Testing & Commissioning
Pressure testing of the system if applicable.
Soft start and monitoring for leaks, vibration, and temperature.
Verification of proper operation under normal conditions.
Why Choose EKG for Seal Replacement?
Certified Technicians: Trained in seal installation best practices.
Comprehensive Service: We don't just replace the seal; we address the cause (alignment, piping strain, system issues).
Quality Parts: We use reputable seal brands (John Crane, Burgmann, Flowserve, or OEM).
Warranty on Workmanship: Confidence in our repair.
Documentation: We provide a service report with findings, alignment report, and recommendations.
Seal Upgrade Options We Offer:
Standard to Cartridge Seal for easier future replacement.
Material upgrades (e.g., to silicon carbide faces, Viton® bellows) for longer life in harsh conditions.
Installing a seal support system (quench, flush, barrier fluid) if missing.
Stop the cycle of frequent failures.
A professionally replaced seal should last for years, not months.
Contact EKG Malaysia for reliable centrifugal pump mechanical seal replacement. We fix the leak and the reason behind it.
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Malaysia
